China best Alloy Steel/Stainless Steel Made-to-Order Small Size Rear Sprocket Motorcycle Parts

Product Description

Alloy Steel/Stainless Steel made-to-order Small Size Rear Sprocket Motorcycle Parts
 

Product Description

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Product name  Zinc-Plated Transmission Sprocket (12T)
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

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Standard Or Nonstandard: Nonstandard
Application: Motorcycle, Machinery, Agricultural Machinery, Car, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

small sprocket

Can small sprockets be used in high-speed applications, or do they have limitations?

Small sprockets can be used in high-speed applications, but their suitability depends on various factors and limitations. When considering the use of small sprockets in high-speed applications, the following aspects should be taken into account:

  1. Material: The material of the sprocket plays a crucial role in determining its speed capabilities. Small sprockets made from high-quality materials like hardened steel, stainless steel, or engineered plastics can withstand higher speeds without issues.
  2. Bearing and Lubrication: Proper bearing support is essential for high-speed sprocket applications. High-quality bearings should be used to reduce friction and ensure smooth rotation. Adequate lubrication is also critical to minimize wear and heat generation at high speeds.
  3. Design: The design of the sprocket must be suitable for high-speed operation. For instance, sprockets with lightweight construction and aerodynamic design are better suited for high-speed applications to reduce rotational inertia and wind resistance.
  4. Balance: Imbalanced sprockets can lead to vibration and reduced performance at high speeds. Ensuring proper balance during manufacturing or using dynamically balanced sprockets is essential for smooth operation.
  5. Temperature: High-speed applications can generate significant heat due to friction. The sprocket’s material and lubrication should be chosen to withstand elevated temperatures and prevent premature wear or failure.
  6. Dynamic Forces: High-speed operation can introduce dynamic forces on the sprocket, including centrifugal forces. The sprocket’s design should account for these forces to prevent deformation or failure.
  7. Load: While small sprockets can handle high speeds, their load-carrying capacity is relatively lower than larger sprockets. In high-speed applications, it is crucial to ensure that the sprocket can handle both the speed and the load requirements.

Overall, small sprockets can be used in high-speed applications successfully if they are designed, manufactured, and maintained to meet the specific demands of the application. Manufacturers and engineers should carefully consider the factors mentioned above and select appropriate materials, designs, and components to ensure reliable and safe operation at high speeds.

small sprocket

How do I properly install and align small sprockets for optimal performance?

Proper installation and alignment of small sprockets are crucial for ensuring optimal performance and longevity of the sprocket system. Here are the steps to follow when installing and aligning small sprockets:

  1. Clean the Components: Before installation, ensure that the sprockets, shafts, and surrounding areas are clean and free from dirt, debris, and old lubricants. Cleaning the components will help in achieving a more accurate alignment.
  2. Check for Damage: Inspect the sprockets for any signs of damage, wear, or deformation. Do not install a sprocket that is damaged, as it can lead to premature failure.
  3. Identify Keyway or Set Screw: Determine the type of mounting method required for your small sprocket. Some sprockets may have a keyway for a key that fits into a keyslot on the shaft, while others use set screws to secure the sprocket to the shaft.
  4. Mount the Sprocket: Carefully slide the sprocket onto the shaft, ensuring that it fits snugly. If the sprocket uses a keyway, insert the key into the keyslot and then slide the sprocket on. For set screws, position the sprocket at the desired location on the shaft.
  5. Align Multiple Sprockets: In systems with multiple sprockets and a chain, it is essential to align all the sprockets along the same plane. Use a straightedge or laser alignment tool to check the alignment and adjust as necessary.
  6. Tighten Set Screws: If your sprocket uses set screws, tighten them evenly to secure the sprocket in place. Be cautious not to over-tighten the set screws, as it can damage the sprocket or the shaft.
  7. Use a Torque Wrench: If specified by the manufacturer, use a torque wrench to apply the correct amount of torque to the set screws or other mounting fasteners. This helps prevent over-tightening and ensures proper attachment.
  8. Check for Runout: After installation, check the sprocket for runout, which is the amount of wobble or eccentricity. Excessive runout can cause chain misalignment and premature wear. If there is significant runout, reposition the sprocket and re-check.
  9. Lubrication: Apply the appropriate lubricant to the sprocket and chain (if applicable) as per the manufacturer’s recommendations. Proper lubrication reduces friction, wear, and noise.
  10. Perform a Function Test: Rotate the sprocket manually to ensure it moves freely and smoothly. Verify that the chain engagement is proper and that there is no binding or tight spots in the rotation.
  11. Regular Maintenance: Periodically inspect the sprocket system for wear, misalignment, or damage. Address any issues promptly to avoid further problems.

Proper installation and alignment of small sprockets are essential for optimal performance, reduced wear, and increased reliability in mechanical systems.

small sprocket

How do I choose the right size and pitch of a small sprocket for my application?

Choosing the right size and pitch of a small sprocket is crucial to ensure proper functioning and optimal performance in your application. Here are the steps to guide you in selecting the appropriate small sprocket:

  1. Identify the Power Requirements: Determine the power requirements of your application, including the desired rotational speed (RPM) and the torque needed to drive the load. This information will help you understand the sprocket’s performance characteristics required for your specific application.
  2. Calculate the Gear Ratio: Calculate the gear ratio needed for your application. The gear ratio is the ratio between the number of teeth on the driving sprocket to the number of teeth on the driven sprocket. It affects the speed and torque output of the system. Determine whether you need more speed or more torque for your application and adjust the gear ratio accordingly.
  3. Sprocket Material and Strength: Consider the material and strength requirements of the small sprocket. The material should be durable and able to handle the load and operating conditions of your application. Common materials for sprockets include steel, stainless steel, and various alloys.
  4. Pitch Size: The pitch size is the distance between the centers of two adjacent teeth on a sprocket. It must match the pitch of the chain you intend to use in your application. Chains and sprockets are designed in standard sizes, such as 0.25″, 0.375″, 0.5″, etc. Ensure that the small sprocket’s pitch size matches the chain’s pitch size.
  5. Number of Teeth: Determine the appropriate number of teeth for the small sprocket. A sprocket with more teeth will transmit more torque but at a slower speed, while a sprocket with fewer teeth will transmit less torque but at a higher speed. Consider the available space and the desired output speed and torque when choosing the number of teeth.
  6. Shaft Size and Bore: Check the shaft size or bore diameter of the small sprocket to ensure it matches the diameter of your application’s shaft. Proper fitment is crucial for reliable power transmission and preventing slippage.
  7. Consider the Environment: If your application operates in a harsh or corrosive environment, choose a small sprocket made from materials with corrosion resistance or consider adding protective coatings.
  8. Consult Manufacturer Guidelines: Consult the manufacturer’s guidelines and specifications for the sprocket to ensure it meets your application’s requirements. Manufacturers often provide performance charts and guidelines to help you make an informed decision.

By following these steps and considering the specific requirements of your application, you can choose the right size and pitch of a small sprocket that will provide efficient and reliable power transmission.

China best Alloy Steel/Stainless Steel Made-to-Order Small Size Rear Sprocket Motorcycle Parts  China best Alloy Steel/Stainless Steel Made-to-Order Small Size Rear Sprocket Motorcycle Parts
editor by CX 2024-03-27

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