China best CZPT Chain Sprocket Pinion for Conveyor with High Quality and Low Factory Price

Product Description

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear. 

Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.

Detailed Photos

Product Parameters

Module m Range: 5~70
Gear Teeth Number z OEM/Customized
Teeth Height H OEM/Customized
Teeth Thickness S OEM/Customized
Tooth pitch P OEM/Customized
Tooth addendum Ha OEM/Customized
Tooth dedendum Hf OEM/Customized
Working height h’ OEM/Customized
Bottom clearance C OEM/Customized
Pressure Angle α OEM/Customized
Helix Angle,    OEM/Customized
Surface hardness HRC Range: HRC 50~HRC63(Quenching)
Hardness: HB Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface 
Surface finish   Range: Ra1.6~Ra3.2
Tooth surface roughness Ra Range: ≥0.4
Gear Accuracy Grade   Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter d Range: >1m
Weight Kg Range: >100kg/ Single Piece
Toothed Portion Shape   internal, inner gear ring
Material   Casting 42CrMo/45# steel or Customized
Gear Teeth Milling  
Gear Teeth Grinding  
Heat Treatment   Quenching /Carburizing
Sand Blasting   Null
Testing   UT\MT
Trademark   TOTEM/OEM
Application   Gearbox, Reducer etc
Transport Package   Export package (steel frame, wooden box, etc.)
Origin   China
HS Code   8483409000

TOTEM SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc. 
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.  

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1 

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
 

About TOTEM

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact TOTEM

ZheJiang CZPT Machinery Co.,Ltd
  
Facebook: ZheJiang Totem

FAQ

What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material. 

Why can I choose TOTEM?
TOTEM has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

Application: Motor, Machinery, Agricultural Machinery, Reducer
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Slotting Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

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Customized Request

small sprocket

How do I calculate the gear ratio when using a small sprocket in a system?

Calculating the gear ratio when using a small sprocket in a system is essential for understanding the relationship between the driver and driven sprockets’ rotational speeds. The gear ratio is a measure of the speed or torque multiplication achieved by the sprocket system. To calculate the gear ratio, you need to know the number of teeth on both the small sprocket (driver) and the large sprocket (driven).

The gear ratio (GR) is determined using the formula:

GR = (Number of Teeth on Driven Sprocket) / (Number of Teeth on Driver Sprocket)

For example, suppose the small sprocket (driver) has 10 teeth, and the large sprocket (driven) has 30 teeth. The gear ratio would be:

GR = 30 / 10 = 3

In this case, the gear ratio is 3, which means the driven sprocket rotates three times for every one rotation of the driver sprocket.

The gear ratio is essential for understanding how the sprocket system will affect speed and torque. A higher gear ratio (e.g., 4 or 5) indicates that the driven sprocket will rotate more times than the driver sprocket, resulting in higher speed but lower torque at the driven sprocket. Conversely, a lower gear ratio (e.g., 2 or 3) indicates higher torque but lower speed at the driven sprocket.

Keep in mind that the gear ratio only considers the number of teeth on the sprockets and does not account for frictional losses or other factors in the system. However, it serves as a fundamental parameter in sprocket system design and analysis.

small sprocket

Can small sprockets be used in environments with extreme temperatures or harsh conditions?

Small sprockets can be designed and manufactured to withstand a wide range of environmental conditions, including extreme temperatures and harsh operating conditions. The suitability of small sprockets for such environments depends on the choice of materials, coatings, and design considerations.

Extreme Temperatures: In high-temperature environments, small sprockets can be made from heat-resistant materials such as stainless steel, nickel alloys, or high-temperature plastics. These materials can maintain their mechanical properties and resist deformation at elevated temperatures. Additionally, specialized lubricants can be used to ensure smooth operation in high-temperature applications.

For low-temperature environments, materials like low-temperature steels or special polymers with low-temperature ratings are used to prevent brittleness and maintain flexibility even in cold conditions.

Harsh Conditions: Small sprockets used in harsh environments, such as dusty, dirty, or chemically aggressive settings, can be made from materials with excellent corrosion resistance. Stainless steel, nickel-plated steel, or coatings like zinc or chrome plating can provide protection against corrosion and wear.

In extremely corrosive environments, small sprockets can be manufactured from materials like titanium or other corrosion-resistant alloys to ensure prolonged performance and prevent premature failure.

Furthermore, the design of small sprockets can be adapted to prevent the accumulation of debris, dust, or contaminants, reducing the risk of damage and maintaining smoother operation.

It’s essential to consider the specific environmental conditions that the small sprockets will be exposed to and select materials and design features that can withstand those conditions. Regular maintenance, inspections, and proper lubrication also play a crucial role in extending the lifespan of small sprockets operating in extreme or harsh environments.

small sprocket

How do I choose the right size and pitch of a small sprocket for my application?

Choosing the right size and pitch of a small sprocket is crucial to ensure proper functioning and optimal performance in your application. Here are the steps to guide you in selecting the appropriate small sprocket:

  1. Identify the Power Requirements: Determine the power requirements of your application, including the desired rotational speed (RPM) and the torque needed to drive the load. This information will help you understand the sprocket’s performance characteristics required for your specific application.
  2. Calculate the Gear Ratio: Calculate the gear ratio needed for your application. The gear ratio is the ratio between the number of teeth on the driving sprocket to the number of teeth on the driven sprocket. It affects the speed and torque output of the system. Determine whether you need more speed or more torque for your application and adjust the gear ratio accordingly.
  3. Sprocket Material and Strength: Consider the material and strength requirements of the small sprocket. The material should be durable and able to handle the load and operating conditions of your application. Common materials for sprockets include steel, stainless steel, and various alloys.
  4. Pitch Size: The pitch size is the distance between the centers of two adjacent teeth on a sprocket. It must match the pitch of the chain you intend to use in your application. Chains and sprockets are designed in standard sizes, such as 0.25″, 0.375″, 0.5″, etc. Ensure that the small sprocket’s pitch size matches the chain’s pitch size.
  5. Number of Teeth: Determine the appropriate number of teeth for the small sprocket. A sprocket with more teeth will transmit more torque but at a slower speed, while a sprocket with fewer teeth will transmit less torque but at a higher speed. Consider the available space and the desired output speed and torque when choosing the number of teeth.
  6. Shaft Size and Bore: Check the shaft size or bore diameter of the small sprocket to ensure it matches the diameter of your application’s shaft. Proper fitment is crucial for reliable power transmission and preventing slippage.
  7. Consider the Environment: If your application operates in a harsh or corrosive environment, choose a small sprocket made from materials with corrosion resistance or consider adding protective coatings.
  8. Consult Manufacturer Guidelines: Consult the manufacturer’s guidelines and specifications for the sprocket to ensure it meets your application’s requirements. Manufacturers often provide performance charts and guidelines to help you make an informed decision.

By following these steps and considering the specific requirements of your application, you can choose the right size and pitch of a small sprocket that will provide efficient and reliable power transmission.

China best CZPT Chain Sprocket Pinion for Conveyor with High Quality and Low Factory Price  China best CZPT Chain Sprocket Pinion for Conveyor with High Quality and Low Factory Price
editor by CX 2023-11-20

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