China Custom Custom Black Small Casting Steel 20b Roller Chain Excavator Sprocket Wheel

Product Description

Q1: What information will be highly appreciated for a quotation?

A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.

Q2: Are you a trading company or factory?

A: CZPT is a factory wholesaler located in ZheJiang .

Q3: What is your terms of payment?

A: T/T 30% in advance, and 70% before shipment. We’ll show you the photos of the products and packages before you pay the balance.

Q4: Do you test all your goods before delivery?

A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.

Q5: Is there any customer that has assessed your quality management system?

A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.

Q6: How does your company ensure the quality of the raw material?

A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.

Q7: How do you ensure the high quality of products?

A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high-quality products.

Q8: What are your terms of delivery?

A: EXW, FOB China Port.

Q9: How about your lead time?

A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.

Q10:T/T payment Minimum order quantity:

d (Outside Diameter) MOQ
d≤50mm 500 PCS
50mm<d≤150mm 200 PCS
150mm<d≤300mm 50 PCS
300mm<d≤500mm 30 PCS
 

Our brand

GUARDX

Product

sprocket

Sprocket  Material

carbon steel,stainless steel C45/SUS304/Q235/C20/C35/Q345/16MnCr5/20CrMo/35CrMo/40Cr/42CrMo/50CrV

Teeth

9T-120T

Sprocket Size

DIN8196/JIS1802/GB1243

Processing

forging, hobbing, precision machining, heat treatment, surface treatment

OEM

SCS offers OEM service

Machining  Equipment

Air hammer//electric screw press, imported vertical and horizontal CNC lathe, imported machining center, CNC tapping center, CNC hobbing machine, CNC cylindrical grinder , welding machines, vertical and horizontal hydraulic broaching machine. automatic production lines of high-power CNC heat treatment.

Heat Treatment

Normalizing/quenching and tempering/ carburizing and quenching
/salt bath quenching/vacuum quenching/subzero treatment/liquid nitriding/gas nitriding/carbonnitriding/ QPQ treatment/high-frequency quenching.

Surface  Treatment

Zinc plated, non-chromate dacromet treatment,chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plated

application

cover a wide range of sector including agriculture machinery, logistics warehousing,garage,food Machinery,escalator and so on.

packing

the sprocket are packed in plywood case lined with corrugated paperboard or according to customers requirement.

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After-sales Service: One Year
Warranty: One Year
Condition: New
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

small sprocket

What are the materials commonly used for manufacturing small sprockets and their properties?

Small sprockets can be manufactured from a variety of materials, each offering different properties suitable for specific applications. The choice of material depends on factors such as the operating environment, load capacity, and required durability. Here are some common materials used for manufacturing small sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for sprocket manufacturing. It offers excellent strength, durability, and wear resistance, making it suitable for heavy-duty applications. Steel sprockets are also resistant to deformation and can withstand high temperatures.
  • Stainless Steel: Stainless steel sprockets provide the same strength and durability as regular steel but with added corrosion resistance. They are ideal for applications where exposure to moisture or harsh chemicals is a concern.
  • Cast Iron: Cast iron sprockets are known for their high strength and excellent wear resistance. They are commonly used in industrial machinery and equipment where heavy loads and slow speeds are involved.
  • Plastic: Plastic sprockets are lightweight and offer good chemical resistance. They are commonly used in applications where reduced noise and lower weight are desired, such as in conveyor systems and some bicycles.
  • Nylon: Nylon sprockets have low friction and self-lubricating properties, making them suitable for applications where noise reduction and smooth operation are important.
  • Brass: Brass sprockets are often used in applications where non-sparking or non-magnetic properties are required. They find use in industries such as aerospace and mining.
  • Aluminum: Aluminum sprockets are lightweight and have good corrosion resistance. They are commonly used in applications where weight reduction is essential, such as in some bicycles.

When selecting the material for small sprockets, it’s essential to consider factors such as load capacity, environmental conditions, required strength, and the operating temperature range. Each material has its unique advantages and limitations, and choosing the right one ensures optimal performance and longevity of the sprocket in the intended application.

small sprocket

How do I properly install and align small sprockets for optimal performance?

Proper installation and alignment of small sprockets are crucial for ensuring optimal performance and longevity of the sprocket system. Here are the steps to follow when installing and aligning small sprockets:

  1. Clean the Components: Before installation, ensure that the sprockets, shafts, and surrounding areas are clean and free from dirt, debris, and old lubricants. Cleaning the components will help in achieving a more accurate alignment.
  2. Check for Damage: Inspect the sprockets for any signs of damage, wear, or deformation. Do not install a sprocket that is damaged, as it can lead to premature failure.
  3. Identify Keyway or Set Screw: Determine the type of mounting method required for your small sprocket. Some sprockets may have a keyway for a key that fits into a keyslot on the shaft, while others use set screws to secure the sprocket to the shaft.
  4. Mount the Sprocket: Carefully slide the sprocket onto the shaft, ensuring that it fits snugly. If the sprocket uses a keyway, insert the key into the keyslot and then slide the sprocket on. For set screws, position the sprocket at the desired location on the shaft.
  5. Align Multiple Sprockets: In systems with multiple sprockets and a chain, it is essential to align all the sprockets along the same plane. Use a straightedge or laser alignment tool to check the alignment and adjust as necessary.
  6. Tighten Set Screws: If your sprocket uses set screws, tighten them evenly to secure the sprocket in place. Be cautious not to over-tighten the set screws, as it can damage the sprocket or the shaft.
  7. Use a Torque Wrench: If specified by the manufacturer, use a torque wrench to apply the correct amount of torque to the set screws or other mounting fasteners. This helps prevent over-tightening and ensures proper attachment.
  8. Check for Runout: After installation, check the sprocket for runout, which is the amount of wobble or eccentricity. Excessive runout can cause chain misalignment and premature wear. If there is significant runout, reposition the sprocket and re-check.
  9. Lubrication: Apply the appropriate lubricant to the sprocket and chain (if applicable) as per the manufacturer’s recommendations. Proper lubrication reduces friction, wear, and noise.
  10. Perform a Function Test: Rotate the sprocket manually to ensure it moves freely and smoothly. Verify that the chain engagement is proper and that there is no binding or tight spots in the rotation.
  11. Regular Maintenance: Periodically inspect the sprocket system for wear, misalignment, or damage. Address any issues promptly to avoid further problems.

Proper installation and alignment of small sprockets are essential for optimal performance, reduced wear, and increased reliability in mechanical systems.

small sprocket

What are the common applications of small sprockets in various industries?

Small sprockets play a crucial role in various industries where power transmission and speed reduction are essential. Their compact size and ability to increase torque make them suitable for a wide range of applications. Here are some common applications of small sprockets in different industries:

  • Bicycles: Small sprockets are extensively used in bicycle drivetrains. They are part of the cassette or freewheel at the rear wheel and the chainring at the pedals. Small sprockets help in gear shifting and speed control, allowing cyclists to tackle different terrains efficiently.
  • Motorsports: Motorcycles and racing vehicles utilize small sprockets in their chain drive systems. These sprockets enable speed reduction and higher torque, which are beneficial in off-road racing and other motorsport activities.
  • Industrial Machinery: Small sprockets find applications in various industrial machines where space is limited, and gear reduction is necessary. They are used in conveyor systems, packaging equipment, and small power tools.
  • Printing Industry: Printing machines use small sprockets in their roller systems to control the movement of paper and ensure precise printing alignment.
  • Textile Industry: Small sprockets are employed in textile machinery to drive rollers and control the movement of fibers and threads during the spinning and weaving processes.
  • Agricultural Equipment: In agricultural machinery such as harvesters and tractors, small sprockets are used to control the speed and torque of various components, enabling efficient operation in different farming tasks.
  • Automation and Robotics: Small sprockets are used in robotic arms and automation equipment to achieve accurate movement and positioning.
  • Medical Devices: Some medical devices, such as surgical equipment and imaging machines, use small sprockets to control movement and ensure precise operation.
  • Food Processing: Small sprockets are used in food processing equipment for tasks like conveyor movement and product handling.

These are just a few examples of the common applications of small sprockets. Their versatility and ability to transmit power efficiently have made them indispensable components in various industries, contributing to the smooth functioning of many mechanical systems.

China Custom Custom Black Small Casting Steel 20b Roller Chain Excavator Sprocket Wheel  China Custom Custom Black Small Casting Steel 20b Roller Chain Excavator Sprocket Wheel
editor by CX 2024-01-05

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