China Custom High-Frequency Quenching Chain Sprocket Pinion

Product Description

Product Description

High-frequency quenching chain sprocket pinion

Product Name

chain sprocket pinion

Teeth

9T-100T

 

 

Sprockets Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

 

 

Sprockets Size

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A  

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Heat Treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface Treatment

Galvanizing/Zinc Plating, chrome plated, Black oxide Treatment

 Process

Forging, Hobbing, Precision machining

Product Parameters

Packaging & Shipping

Packing: Plastic bag+Carton+Wooden case.

Company Profile

About Mighty Machinery

ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories. 

 

MIGHTY advantage

1, Abundant experience  in the mechanical processing industries.

2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and  production in time.

3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and  double shift eveyday.

4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.

5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are factory. 
 

Q2:Do you provide samples ? is it free or extra ?

A: : Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be return to you.
 

Q3: How long is your delivery time?

A: Generally it is 10-15 days if the goods are in stock. or it is 7-25 days if the goods are not in stock, it is according to quantity.
 

Q4:How long is your warranty?

A: Our Warranty is 12 month.

 

Q5 :Do you have inspection procedures for coupling ?

A:100% self-inspection before packing

 

Q6. What’s your payment?

A:1) 100% T/T. 2) 30% in advance, others before shipment. 3) L/C Q7:Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Hobbing
Toothed Portion Shape: Spur Gear
Material: Steel
Samples:
US$ 5.95/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

small sprocket

How do I troubleshoot common issues that may arise with small sprockets?

Troubleshooting common issues with small sprockets is crucial to identify and address problems that may affect their performance. Here are some troubleshooting steps for common small sprocket issues:

  1. Chain Skipping: If you experience chain skipping over the small sprocket teeth, it may be due to worn-out sprocket teeth or a loose chain. Check the sprocket teeth for signs of wear and replace the sprocket if necessary. Also, ensure that the chain tension is appropriate and make adjustments as needed.
  2. Excessive Noise: Unusual noise during operation can indicate misalignment or lack of lubrication. Check the sprocket alignment with the driving or driven components and realign if required. Additionally, ensure that the sprocket and chain are adequately lubricated to reduce friction and noise.
  3. Uneven Wear: If you notice uneven wear on the sprocket teeth, it could be a result of misalignment, a damaged chain, or using a worn-out chain with a new sprocket. Address the underlying cause and make the necessary repairs or replacements.
  4. Corrosion: Small sprockets used in corrosive environments may experience corrosion. Regularly inspect the sprockets for signs of corrosion and use corrosion-resistant materials or coatings where applicable.
  5. Cracks or Damage: Inspect the small sprockets for cracks, chips, or other damages. If you find any, replace the sprocket immediately to prevent further failure.
  6. Excessive Wear: Small sprockets have a limited lifespan and will eventually wear out with use. Regularly check the sprocket teeth for signs of wear, and replace the sprocket when the wear exceeds acceptable limits.
  7. Poor Performance: If you experience reduced performance or efficiency, review the sprocket’s condition, alignment, and chain compatibility. Address any issues found during the review to restore optimal performance.

Remember that early detection and resolution of problems with small sprockets can prevent more extensive damage to the drivetrain and other components. Regular maintenance and inspections play a crucial role in troubleshooting and ensuring the smooth operation of small sprockets and the systems they are a part of.

small sprocket

What safety precautions should be taken when working with small sprockets?

When working with small sprockets, it is essential to take several safety precautions to prevent accidents and injuries. Here are some guidelines to follow:

  • Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, such as safety glasses, gloves, and closed-toe shoes, when handling small sprockets. PPE can protect you from flying debris, sharp edges, and potential contact with chemicals or lubricants.
  • Proper Tools and Equipment: Use the right tools and equipment for the job. Ensure that the tools are in good condition and properly sized for the sprocket to avoid slippage or damage during installation or removal.
  • Secure Work Area: Work in a clean and well-organized area to prevent tripping hazards and ensure easy access to tools and equipment. Keep the work area dry and free from oil, grease, or other slippery substances.
  • Lockout/Tagout Procedures: If the sprocket is part of a machine or equipment that requires maintenance or repair, follow lockout/tagout procedures to ensure the equipment is de-energized and cannot be accidentally turned on during work.
  • Handling with Care: Treat small sprockets with care and avoid dropping them, especially when they are made of brittle materials like certain plastics or ceramics.
  • Avoiding Pinch Points: Be cautious when working with chain and sprocket assemblies to avoid pinch points between the chain and sprocket teeth, which can cause injuries.
  • Heat Protection: If the sprockets have been operating at high temperatures, allow them to cool down before handling to avoid burns.
  • Lubricants and Chemicals: When working with lubricants or chemicals, follow the manufacturer’s guidelines and safety data sheets to ensure proper handling and avoid exposure to harmful substances.
  • Training and Knowledge: Ensure that personnel working with small sprockets are adequately trained and have the necessary knowledge and experience to perform the tasks safely.
  • Regular Maintenance: Perform regular maintenance checks to identify any signs of wear, damage, or misalignment in the sprocket system and address them promptly.
  • Manufacturer’s Recommendations: Follow the manufacturer’s guidelines and instructions for installation, maintenance, and usage of small sprockets to ensure optimal performance and safety.

By following these safety precautions, you can help minimize the risk of accidents and injuries when working with small sprockets and ensure a safe working environment.

small sprocket

How do I choose the right size and pitch of a small sprocket for my application?

Choosing the right size and pitch of a small sprocket is crucial to ensure proper functioning and optimal performance in your application. Here are the steps to guide you in selecting the appropriate small sprocket:

  1. Identify the Power Requirements: Determine the power requirements of your application, including the desired rotational speed (RPM) and the torque needed to drive the load. This information will help you understand the sprocket’s performance characteristics required for your specific application.
  2. Calculate the Gear Ratio: Calculate the gear ratio needed for your application. The gear ratio is the ratio between the number of teeth on the driving sprocket to the number of teeth on the driven sprocket. It affects the speed and torque output of the system. Determine whether you need more speed or more torque for your application and adjust the gear ratio accordingly.
  3. Sprocket Material and Strength: Consider the material and strength requirements of the small sprocket. The material should be durable and able to handle the load and operating conditions of your application. Common materials for sprockets include steel, stainless steel, and various alloys.
  4. Pitch Size: The pitch size is the distance between the centers of two adjacent teeth on a sprocket. It must match the pitch of the chain you intend to use in your application. Chains and sprockets are designed in standard sizes, such as 0.25″, 0.375″, 0.5″, etc. Ensure that the small sprocket’s pitch size matches the chain’s pitch size.
  5. Number of Teeth: Determine the appropriate number of teeth for the small sprocket. A sprocket with more teeth will transmit more torque but at a slower speed, while a sprocket with fewer teeth will transmit less torque but at a higher speed. Consider the available space and the desired output speed and torque when choosing the number of teeth.
  6. Shaft Size and Bore: Check the shaft size or bore diameter of the small sprocket to ensure it matches the diameter of your application’s shaft. Proper fitment is crucial for reliable power transmission and preventing slippage.
  7. Consider the Environment: If your application operates in a harsh or corrosive environment, choose a small sprocket made from materials with corrosion resistance or consider adding protective coatings.
  8. Consult Manufacturer Guidelines: Consult the manufacturer’s guidelines and specifications for the sprocket to ensure it meets your application’s requirements. Manufacturers often provide performance charts and guidelines to help you make an informed decision.

By following these steps and considering the specific requirements of your application, you can choose the right size and pitch of a small sprocket that will provide efficient and reliable power transmission.

China Custom High-Frequency Quenching Chain Sprocket Pinion  China Custom High-Frequency Quenching Chain Sprocket Pinion
editor by CX 2023-11-18

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