China factory CZPT Chain Sprocket Pinion for Conveyor with High Quality and Low Factory Price

Product Description

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear. 

Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.

Detailed Photos

Product Parameters

Module m Range: 5~70
Gear Teeth Number z OEM/Customized
Teeth Height H OEM/Customized
Teeth Thickness S OEM/Customized
Tooth pitch P OEM/Customized
Tooth addendum Ha OEM/Customized
Tooth dedendum Hf OEM/Customized
Working height h’ OEM/Customized
Bottom clearance C OEM/Customized
Pressure Angle α OEM/Customized
Helix Angle,    OEM/Customized
Surface hardness HRC Range: HRC 50~HRC63(Quenching)
Hardness: HB Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface 
Surface finish   Range: Ra1.6~Ra3.2
Tooth surface roughness Ra Range: ≥0.4
Gear Accuracy Grade   Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter d Range: >1m
Weight Kg Range: >100kg/ Single Piece
Toothed Portion Shape   internal, inner gear ring
Material   Casting 42CrMo/45# steel or Customized
Gear Teeth Milling  
Gear Teeth Grinding  
Heat Treatment   Quenching /Carburizing
Sand Blasting   Null
Testing   UT\MT
Trademark   TOTEM/OEM
Application   Gearbox, Reducer etc
Transport Package   Export package (steel frame, wooden box, etc.)
Origin   China
HS Code   8483409000

CZPT SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc. 
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.  

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1 

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
 

About CZPT

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact CZPT

ZheJiang CZPT Machinery Co.,Ltd
  
Facebook: ZheJiang Totem

FAQ

What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material. 

Why can I choose TOTEM?
TOTEM has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

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Application: Motor, Machinery, Agricultural Machinery, Reducer
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Slotting Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

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Customized Request

small sprocket

How do I troubleshoot common issues that may arise with small sprockets?

Troubleshooting common issues with small sprockets is crucial to identify and address problems that may affect their performance. Here are some troubleshooting steps for common small sprocket issues:

  1. Chain Skipping: If you experience chain skipping over the small sprocket teeth, it may be due to worn-out sprocket teeth or a loose chain. Check the sprocket teeth for signs of wear and replace the sprocket if necessary. Also, ensure that the chain tension is appropriate and make adjustments as needed.
  2. Excessive Noise: Unusual noise during operation can indicate misalignment or lack of lubrication. Check the sprocket alignment with the driving or driven components and realign if required. Additionally, ensure that the sprocket and chain are adequately lubricated to reduce friction and noise.
  3. Uneven Wear: If you notice uneven wear on the sprocket teeth, it could be a result of misalignment, a damaged chain, or using a worn-out chain with a new sprocket. Address the underlying cause and make the necessary repairs or replacements.
  4. Corrosion: Small sprockets used in corrosive environments may experience corrosion. Regularly inspect the sprockets for signs of corrosion and use corrosion-resistant materials or coatings where applicable.
  5. Cracks or Damage: Inspect the small sprockets for cracks, chips, or other damages. If you find any, replace the sprocket immediately to prevent further failure.
  6. Excessive Wear: Small sprockets have a limited lifespan and will eventually wear out with use. Regularly check the sprocket teeth for signs of wear, and replace the sprocket when the wear exceeds acceptable limits.
  7. Poor Performance: If you experience reduced performance or efficiency, review the sprocket’s condition, alignment, and chain compatibility. Address any issues found during the review to restore optimal performance.

Remember that early detection and resolution of problems with small sprockets can prevent more extensive damage to the drivetrain and other components. Regular maintenance and inspections play a crucial role in troubleshooting and ensuring the smooth operation of small sprockets and the systems they are a part of.

small sprocket

What are the load-carrying capacities of small sprockets under different loads and stresses?

Load-carrying capacities of small sprockets depend on various factors, including the material used, sprocket design, and application requirements. The load capacity of a sprocket is typically specified by the manufacturer and is influenced by the following factors:

  • Material: The material of the sprocket plays a significant role in determining its load-carrying capacity. Common materials used for small sprockets include steel, stainless steel, and plastics. Steel sprockets generally offer higher load capacities compared to plastic ones.
  • Teeth Design: The tooth profile and design of the sprocket affect its ability to engage with the chain properly and distribute the load evenly. Well-designed teeth ensure a smooth and efficient power transmission, reducing wear and stress on the sprocket.
  • Number of Teeth: The number of teeth on the sprocket impacts the load distribution. Sprockets with more teeth generally have higher load-carrying capacities as the load is spread over a larger surface area.
  • Speed and RPM: The rotational speed of the sprocket, measured in revolutions per minute (RPM), can influence its load capacity. High speeds can generate more centrifugal force and impact the sprocket’s ability to handle the load.
  • Alignment and Tension: Proper alignment and tension in the chain drive system are crucial for distributing the load evenly across the sprocket teeth. Misalignment or inadequate tension can lead to uneven wear and premature failure.
  • Lubrication: Adequate lubrication of the sprocket and chain reduces friction and wear, thus improving load-carrying capacity and overall efficiency.

It is important to consult the sprocket manufacturer or refer to their product specifications to determine the load-carrying capacity of a specific small sprocket model. Manufacturers conduct tests and simulations to establish the sprocket’s performance under different loads and stresses, providing valuable data for the intended applications.

Additionally, factors such as shock loads, environmental conditions, and duty cycles should be considered when determining the load-carrying capacity of small sprockets. Regular maintenance and inspections also play a crucial role in ensuring the sprocket’s longevity and optimal performance under various load conditions.

small sprocket

How do I know if my bike sprockets are compatible with my chain and derailleurs?

Ensuring compatibility between bike sprockets, chains, and derailleurs is essential for smooth and efficient gear shifting. Here are the steps to determine if your bike sprockets are compatible:

1. Sprocket Type: Identify the type of sprocket setup on your bike. Most modern bicycles use cassette-style sprockets on the rear wheel and one to three chainrings at the front crankset. Make sure you know the number of sprockets on your cassette and the number of chainrings on your crankset.

2. Chain Speed: Check the speed of your bike’s chain. This refers to the number of rear sprockets and the corresponding chain width. Common chain speeds for modern bikes are 8-speed, 9-speed, 10-speed, 11-speed, or 12-speed. The chain speed must match the number of sprockets on the rear cassette.

3. Chain Width: Ensure that the chain width corresponds to the chain speed. For example, an 8-speed chain is wider than a 10-speed chain. Using the correct chain width is crucial for proper engagement with the sprockets and chainrings.

4. Derailleur Compatibility: Check if your derailleurs are compatible with the number of sprockets on the cassette and the chainrings. Different chain speeds require derailleurs with specific capacity and range to accommodate the various gear ratios.

5. Teeth Count: Consider the number of teeth on your chainrings and cassette sprockets. The chainrings’ teeth count affects the bike’s gear range and overall gearing ratios. Make sure the combination of chainrings and cassette sprockets provides the desired gear ratios for your riding style and terrain.

6. Brand and Model: When replacing sprockets, chains, or derailleurs, try to use components from the same brand and model series. Mixing different brands or models may lead to compatibility issues, affecting shifting performance.

7. Seek Professional Advice: If you are unsure about compatibility or need to make significant changes to your bike’s sprocket setup, it’s advisable to seek the advice of a professional bike mechanic or a knowledgeable cycling specialist. They can help you choose the appropriate components and ensure compatibility between the sprockets, chain, and derailleurs.

Proper compatibility between sprockets, chains, and derailleurs is crucial for optimal performance, smooth gear shifting, and overall riding experience. Taking the time to ensure compatibility and using quality components will contribute to a more enjoyable and efficient cycling experience.

China factory CZPT Chain Sprocket Pinion for Conveyor with High Quality and Low Factory Price  China factory CZPT Chain Sprocket Pinion for Conveyor with High Quality and Low Factory Price
editor by CX 2024-03-20

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