China factory High Quality Sprocket Gear Making Small Nylon Plastic Sprockets/Helical/Spur Tooth/Pinion Gears

Product Description

High quality sprocket gear making small nylon plastic sprockets/helical/spur tooth/pinion gears 

Sprocket:

 A Sprocket is a profiled wheel with teeth that meshes with a chain, track or other perforated or indented material. It is distinguished from a gear in that sprockets are never meshed to gether directly, and differs from a pulley in that sprockets have teeth and pulleys are smooth.

1. Sprocket: all sprockets we are supplying are suitable for chains made in a ccordance with standard DIN

    8187 or ANSI, from simplex,duplex to triplex.

2. Material: alloy steel, carbon steel, stainless steel, hardened & tempered steel, cast iron, aluminum,

    copper, brass and so on.

3. Heat treatment: hardening and tempering, high frequency quenching, carburizing and quenching.

4. Surface treatment: galvanizing/zinc plating, dacrotized, black anodic treatment, spray painting, mirror 

    finish, burnishing, sand-blasting.

5. Inspection: all items are checked and tested thoroughly during every working procedure to make sure 

    that best quality products will be sold in the market.

   DataSheet

Z de dp SINGLE DOUBLE TRIPLE
dm D1 A dm D1 A dm D1 A
9 31 27.85 18 8 22 18 8 22 18 8 32
10 34 30.82 20 8 22 20 8 22 20 10 32
11 37 33.8 22 8 25 22 10 25 22 10 35
12 40 36.8 25 8 25 25 10 25 25 10 35
13 43 39.79 28 10 25 28 10 25 28 10 35
14 46.3 42.8 31 10 25 31 10 25 31 12 35
15 49.3 45.81 34 10 25 34 10 25 34 12 35
16 52.3 48.82 37 10 28 37 12 30 37 12 35
17 55.3 51.83 40 10 28 40 12 30 40 12 35
18 58.3 54.85 43 10 28 43 12 30 43 12 35
19 61.3 57.87 45 10 28 46 12 30 46 12 35
20 64.3 60.89 46 10 28 49 12 30 49 12 35

Sprockets Feature :

1. Material: C45, Stainless steel 304, A3 etc.

2. High precision is available as per your request.

3. Sprocket processing: Forging, cast iron, Machining(shaping, hobbing etc.)

4. Good quality with most competitive price.

5. Surface treatments such as high-frequency quenching and hardened teeth can be 40-50 HRC.

6. The special rubber can be fixed on the teeth bottom to reduce the noise and wear.

7. Standard and non-standard sprockets.

OUR SERVICE:

1) Competitive price and good quality

2) Used for transmission systems.

3) Excellent performance, long using life        

4) Could be  developed according to your drawings or data sheet

5) Pakaging:follow the customers’ requirements or as our usual package

6) Brand name: per every customer’s requirement.

7) Flexible minimum order quantity

8) Sample can be supplied

MAIN PRODUCTS:

1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;

2) Forging, Casting, Stampling Part;

3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack; 

4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;

5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,              Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint; 

6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;

Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.

 

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Curved Gear
Material: Steel
Samples:
US$ 8.75/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

small sprocket

Can small sprockets be used in precision motion control systems?

Yes, small sprockets can be used in precision motion control systems, especially when paired with high-precision chains and carefully designed mechanical systems. The use of sprockets in motion control applications allows for efficient power transmission and precise positioning of the driven components.

When used in precision motion control, small sprockets offer several advantages:

  • Smooth Operation: Small sprockets, when combined with high-quality chains, can provide smooth and consistent motion, reducing vibrations and ensuring accurate positioning.
  • Low Backlash: Precision sprockets and chains have minimal backlash, which is crucial for accurate motion control, especially in robotics and CNC machinery.
  • High Efficiency: The use of well-matched sprockets and chains ensures high power transmission efficiency, minimizing energy losses during motion.
  • Positional Accuracy: Small sprockets allow for precise control over the rotation of driven components, enabling precise positioning and repeatability.
  • Noise Reduction: When combined with high-quality chains, small sprockets can operate quietly, making them suitable for applications where noise is a concern.

Applications of small sprockets in precision motion control systems can be found in various industries, including robotics, automated manufacturing, CNC machines, and scientific equipment. These systems often require accurate and repeatable motion, making sprockets and chains a viable choice for power transmission.

However, in precision motion control systems, it’s crucial to ensure proper design and maintenance of the sprockets and chains. Regular inspection, lubrication, and monitoring of wear are essential to maintain optimal performance and prevent any potential issues that could affect precision and reliability.

small sprocket

Can small sprockets be used in environments with extreme temperatures or harsh conditions?

Small sprockets can be designed and manufactured to withstand a wide range of environmental conditions, including extreme temperatures and harsh operating conditions. The suitability of small sprockets for such environments depends on the choice of materials, coatings, and design considerations.

Extreme Temperatures: In high-temperature environments, small sprockets can be made from heat-resistant materials such as stainless steel, nickel alloys, or high-temperature plastics. These materials can maintain their mechanical properties and resist deformation at elevated temperatures. Additionally, specialized lubricants can be used to ensure smooth operation in high-temperature applications.

For low-temperature environments, materials like low-temperature steels or special polymers with low-temperature ratings are used to prevent brittleness and maintain flexibility even in cold conditions.

Harsh Conditions: Small sprockets used in harsh environments, such as dusty, dirty, or chemically aggressive settings, can be made from materials with excellent corrosion resistance. Stainless steel, nickel-plated steel, or coatings like zinc or chrome plating can provide protection against corrosion and wear.

In extremely corrosive environments, small sprockets can be manufactured from materials like titanium or other corrosion-resistant alloys to ensure prolonged performance and prevent premature failure.

Furthermore, the design of small sprockets can be adapted to prevent the accumulation of debris, dust, or contaminants, reducing the risk of damage and maintaining smoother operation.

It’s essential to consider the specific environmental conditions that the small sprockets will be exposed to and select materials and design features that can withstand those conditions. Regular maintenance, inspections, and proper lubrication also play a crucial role in extending the lifespan of small sprockets operating in extreme or harsh environments.

small sprocket

What are the advantages of using small sprockets in certain machinery or equipment?

Small sprockets offer several advantages in certain machinery and equipment applications. These advantages make them a preferred choice in various industries. Here are some of the key advantages:

  1. Compact Size: Small sprockets are more compact compared to larger sprockets. Their reduced size allows for space-saving installations in applications with limited space or where a more compact design is desired.
  2. Lightweight: Due to their smaller size, small sprockets are generally lighter in weight. This can be advantageous in applications where reducing overall weight is essential, such as in portable machinery or equipment.
  3. Higher Speed: Small sprockets with fewer teeth have a higher rotational speed for a given input speed. This increased speed can be advantageous in applications that require high-speed output, such as in some industrial machines or small power tools.
  4. Responsive Performance: The smaller diameter of small sprockets allows for quicker acceleration and deceleration, resulting in more responsive performance in certain machinery and equipment. This characteristic is particularly useful in applications that require rapid changes in speed or direction.
  5. Cost-Effective: Small sprockets are generally more cost-effective than larger sprockets, as they require less material and machining. They can be a cost-efficient choice for budget-conscious applications.
  6. Reduced Inertia: The lower inertia of small sprockets enables faster start and stop times, which can be advantageous in applications that require frequent and precise speed changes.
  7. High Torque at Low Speeds: Small sprockets with more teeth can transmit higher torque at lower speeds, making them suitable for applications that require high torque output at slower rotational speeds.
  8. Customization: Small sprockets can be easily customized to suit specific application requirements. Manufacturers can provide custom designs in terms of tooth count, pitch size, bore diameter, and materials to meet the needs of the machinery or equipment.

It’s important to note that the choice of sprocket size depends on the specific requirements of the application. While small sprockets offer certain advantages, larger sprockets may be more suitable in other scenarios. Factors such as load capacity, speed, torque, space constraints, and environmental conditions should all be considered when selecting the appropriate sprocket size for a particular machinery or equipment.

China factory High Quality Sprocket Gear Making Small Nylon Plastic Sprockets/Helical/Spur Tooth/Pinion Gears  China factory High Quality Sprocket Gear Making Small Nylon Plastic Sprockets/Helical/Spur Tooth/Pinion Gears
editor by CX 2024-03-26

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