China Good quality High-Frequency Quenching Chain Sprocket Pinion

Product Description

Product Description

High-frequency quenching chain sprocket pinion

Product Name

chain sprocket pinion

Teeth

9T-100T

 

 

Sprockets Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

 

 

Sprockets Size

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A  

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Heat Treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface Treatment

Galvanizing/Zinc Plating, chrome plated, Black oxide Treatment

 Process

Forging, Hobbing, Precision machining

Product Parameters

Packaging & Shipping

Packing: Plastic bag+Carton+Wooden case.

Company Profile

About Mighty Machinery

ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories. 

 

MIGHTY advantage

1, Abundant experience  in the mechanical processing industries.

2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and  production in time.

3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and  double shift eveyday.

4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.

5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are factory. 
 

Q2:Do you provide samples ? is it free or extra ?

A: : Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be return to you.
 

Q3: How long is your delivery time?

A: Generally it is 10-15 days if the goods are in stock. or it is 7-25 days if the goods are not in stock, it is according to quantity.
 

Q4:How long is your warranty?

A: Our Warranty is 12 month.

 

Q5 :Do you have inspection procedures for coupling ?

A:100% self-inspection before packing

 

Q6. What’s your payment?

A:1) 100% T/T. 2) 30% in advance, others before shipment. 3) L/C Q7:Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Hobbing
Toothed Portion Shape: Spur Gear
Material: Steel
Samples:
US$ 5.95/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

small sprocket

What are the maintenance requirements for small sprockets to ensure their longevity?

Maintaining small sprockets is essential to ensure their longevity and reliable performance. Here are the maintenance requirements for small sprockets:

  • Regular Inspection: Periodically inspect the small sprockets for signs of wear, damage, or deformation. Look for worn-out teeth, cracks, or any abnormalities that could affect their function.
  • Cleanliness: Keep the sprockets clean and free from debris, dirt, and dust. Accumulated dirt can accelerate wear and lead to premature failure.
  • Lubrication: Proper lubrication is crucial for the smooth operation of small sprockets. Apply a suitable lubricant to the sprocket’s teeth and the chain to reduce friction and wear. Use lubricants recommended by the manufacturer.
  • Tension Adjustment: Check the chain tension regularly and make necessary adjustments. A loose chain can lead to skipping or premature wear of the sprocket teeth.
  • Alignment: Ensure proper alignment between the small sprocket and the driving or driven components. Misalignment can cause uneven wear and increase the risk of failure.
  • Replacement: Replace small sprockets if they are significantly worn, damaged, or if the teeth are severely worn down. Continuing to use excessively worn sprockets can lead to chain skipping, reduced efficiency, and further damage to the entire drivetrain.
  • Environmental Considerations: If small sprockets are exposed to harsh environments, such as corrosive substances or extreme temperatures, take appropriate measures to protect them or select sprockets made from materials suitable for such conditions.

By following these maintenance practices, you can extend the lifespan of small sprockets and maintain the efficiency and reliability of the mechanical systems they are part of. Regular maintenance not only ensures the longevity of the sprockets but also contributes to the overall safety and performance of the machinery or equipment they are used in.

small sprocket

How do I inspect a small sprocket for wear and damage, and when should it be replaced?

Inspecting small sprockets for wear and damage is essential to ensure the proper functioning and longevity of the sprockets and the entire mechanical system they are part of. Here’s a step-by-step guide on how to inspect small sprockets:

  • 1. Visual Inspection: Start by performing a visual inspection of the sprocket. Look for signs of wear, such as elongation of the sprocket teeth, chipped or broken teeth, or any visible signs of damage or deformation.
  • 2. Measure Tooth Thickness: Use a caliper to measure the thickness of the sprocket teeth. Compare the measurements with the original specifications. Excessive wear on the teeth can affect the engagement with the chain and lead to chain skipping or slipping.
  • 3. Check Tooth Profile: Inspect the tooth profile to ensure that it matches the chain’s pitch and roller diameter. A worn-out tooth profile can cause poor chain engagement and premature wear of both the sprocket and the chain.
  • 4. Examine the Bore and Keyway: If the sprocket is mounted on a shaft using a keyway, check for any wear or damage to the bore and keyway. Ensure that the sprocket fits securely on the shaft without any looseness.
  • 5. Check for Corrosion: In environments where corrosion is a concern, look for any signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and lead to failure.
  • 6. Inspect Set Screws or Locking Devices: If the sprocket is secured to the shaft using set screws or locking devices, inspect them for tightness and any signs of wear. Loose or damaged set screws can cause the sprocket to shift on the shaft.
  • 7. Measure Chain Elongation: If the sprocket is part of a chain drive system, measure the chain’s elongation. Excessive chain elongation can cause poor engagement with the sprocket, leading to wear on both the sprocket and the chain.

When to Replace a Small Sprocket:

The replacement of a small sprocket depends on the extent of wear, damage, and the criticality of the application. Generally, a sprocket should be replaced if:

  • The sprocket teeth are significantly worn, and the tooth thickness is below the recommended minimum.
  • There are chipped, broken, or missing teeth on the sprocket.
  • There is noticeable wear on the bore or keyway that affects the sprocket’s fit on the shaft.
  • Corrosion or rusting has weakened the sprocket.
  • The sprocket is causing frequent chain skipping, slipping, or other issues in the system.
  • Measurements indicate that the sprocket is beyond its wear limits.

Regular maintenance and inspection are crucial to identifying any issues with the small sprocket early on and preventing unexpected failures. It’s best to follow the manufacturer’s recommendations for maintenance intervals and replacement guidelines to ensure the optimal performance and safety of the sprocket and the machinery it is part of.

small sprocket

What are the advantages of using small sprockets in certain machinery or equipment?

Small sprockets offer several advantages in certain machinery and equipment applications. These advantages make them a preferred choice in various industries. Here are some of the key advantages:

  1. Compact Size: Small sprockets are more compact compared to larger sprockets. Their reduced size allows for space-saving installations in applications with limited space or where a more compact design is desired.
  2. Lightweight: Due to their smaller size, small sprockets are generally lighter in weight. This can be advantageous in applications where reducing overall weight is essential, such as in portable machinery or equipment.
  3. Higher Speed: Small sprockets with fewer teeth have a higher rotational speed for a given input speed. This increased speed can be advantageous in applications that require high-speed output, such as in some industrial machines or small power tools.
  4. Responsive Performance: The smaller diameter of small sprockets allows for quicker acceleration and deceleration, resulting in more responsive performance in certain machinery and equipment. This characteristic is particularly useful in applications that require rapid changes in speed or direction.
  5. Cost-Effective: Small sprockets are generally more cost-effective than larger sprockets, as they require less material and machining. They can be a cost-efficient choice for budget-conscious applications.
  6. Reduced Inertia: The lower inertia of small sprockets enables faster start and stop times, which can be advantageous in applications that require frequent and precise speed changes.
  7. High Torque at Low Speeds: Small sprockets with more teeth can transmit higher torque at lower speeds, making them suitable for applications that require high torque output at slower rotational speeds.
  8. Customization: Small sprockets can be easily customized to suit specific application requirements. Manufacturers can provide custom designs in terms of tooth count, pitch size, bore diameter, and materials to meet the needs of the machinery or equipment.

It’s important to note that the choice of sprocket size depends on the specific requirements of the application. While small sprockets offer certain advantages, larger sprockets may be more suitable in other scenarios. Factors such as load capacity, speed, torque, space constraints, and environmental conditions should all be considered when selecting the appropriate sprocket size for a particular machinery or equipment.

China Good quality High-Frequency Quenching Chain Sprocket Pinion  China Good quality High-Frequency Quenching Chain Sprocket Pinion
editor by CX 2023-09-19

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