China Good quality Hot Selling Large Diameter Manufacturer Small Double Chain Sprocket

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Smithing
Toothed Portion Shape: Harden Tooth
Material: Steel, C45 Steel,A3 Steel,Stainless Steel,40cr
Samples:
US$ 35/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

small sprocket

Can small sprockets be used in high-speed applications, or do they have limitations?

Small sprockets can be used in high-speed applications, but their suitability depends on various factors and limitations. When considering the use of small sprockets in high-speed applications, the following aspects should be taken into account:

  1. Material: The material of the sprocket plays a crucial role in determining its speed capabilities. Small sprockets made from high-quality materials like hardened steel, stainless steel, or engineered plastics can withstand higher speeds without issues.
  2. Bearing and Lubrication: Proper bearing support is essential for high-speed sprocket applications. High-quality bearings should be used to reduce friction and ensure smooth rotation. Adequate lubrication is also critical to minimize wear and heat generation at high speeds.
  3. Design: The design of the sprocket must be suitable for high-speed operation. For instance, sprockets with lightweight construction and aerodynamic design are better suited for high-speed applications to reduce rotational inertia and wind resistance.
  4. Balance: Imbalanced sprockets can lead to vibration and reduced performance at high speeds. Ensuring proper balance during manufacturing or using dynamically balanced sprockets is essential for smooth operation.
  5. Temperature: High-speed applications can generate significant heat due to friction. The sprocket’s material and lubrication should be chosen to withstand elevated temperatures and prevent premature wear or failure.
  6. Dynamic Forces: High-speed operation can introduce dynamic forces on the sprocket, including centrifugal forces. The sprocket’s design should account for these forces to prevent deformation or failure.
  7. Load: While small sprockets can handle high speeds, their load-carrying capacity is relatively lower than larger sprockets. In high-speed applications, it is crucial to ensure that the sprocket can handle both the speed and the load requirements.

Overall, small sprockets can be used in high-speed applications successfully if they are designed, manufactured, and maintained to meet the specific demands of the application. Manufacturers and engineers should carefully consider the factors mentioned above and select appropriate materials, designs, and components to ensure reliable and safe operation at high speeds.

small sprocket

Can small sprockets be used in environments with extreme temperatures or harsh conditions?

Small sprockets can be designed and manufactured to withstand a wide range of environmental conditions, including extreme temperatures and harsh operating conditions. The suitability of small sprockets for such environments depends on the choice of materials, coatings, and design considerations.

Extreme Temperatures: In high-temperature environments, small sprockets can be made from heat-resistant materials such as stainless steel, nickel alloys, or high-temperature plastics. These materials can maintain their mechanical properties and resist deformation at elevated temperatures. Additionally, specialized lubricants can be used to ensure smooth operation in high-temperature applications.

For low-temperature environments, materials like low-temperature steels or special polymers with low-temperature ratings are used to prevent brittleness and maintain flexibility even in cold conditions.

Harsh Conditions: Small sprockets used in harsh environments, such as dusty, dirty, or chemically aggressive settings, can be made from materials with excellent corrosion resistance. Stainless steel, nickel-plated steel, or coatings like zinc or chrome plating can provide protection against corrosion and wear.

In extremely corrosive environments, small sprockets can be manufactured from materials like titanium or other corrosion-resistant alloys to ensure prolonged performance and prevent premature failure.

Furthermore, the design of small sprockets can be adapted to prevent the accumulation of debris, dust, or contaminants, reducing the risk of damage and maintaining smoother operation.

It’s essential to consider the specific environmental conditions that the small sprockets will be exposed to and select materials and design features that can withstand those conditions. Regular maintenance, inspections, and proper lubrication also play a crucial role in extending the lifespan of small sprockets operating in extreme or harsh environments.

small sprocket

Can you explain the working principle of a small sprocket in power transmission?

Small sprockets are essential components in power transmission systems, especially when compact size and high torque are required. They operate based on the principle of rotational motion and chain engagement to transfer power between two or more shafts.

Here’s how the working principle of a small sprocket in power transmission can be explained:

  1. Chain Engagement: A small sprocket is typically paired with a chain that has corresponding teeth that fit into the sprocket’s grooves. As the sprocket rotates, the chain engages with the teeth, creating a positive engagement. This interlocking of the chain and sprocket ensures a consistent transfer of power.
  2. Rotational Motion: When power is applied to the small sprocket through a motor or other power source, it starts to rotate. As the sprocket rotates, the engaged chain also moves, transmitting the rotational motion from the sprocket to the connected shaft or component.
  3. Gear Ratio: The number of teeth on the small sprocket and the larger sprockets it is connected to (if part of a multi-sprocket system) determines the gear ratio. Gear ratio is the ratio of the number of teeth between the driving and driven sprockets. This ratio affects the speed and torque of the system. A larger sprocket with more teeth will transmit more torque but at a slower speed, while a smaller sprocket with fewer teeth will transmit less torque but at a higher speed.
  4. Torque Transfer: As the small sprocket rotates, it exerts force on the chain, which then transfers this force to the larger sprocket or connected component. This transfer of force results in the rotational movement of the driven shaft, wheel, or other machinery.
  5. Efficiency: The efficiency of a small sprocket system is crucial to minimize power losses during transmission. Proper alignment and lubrication of the sprocket and chain are essential to reduce friction and improve overall efficiency.

Overall, small sprockets play a vital role in power transmission by converting rotational motion into torque and vice versa. Their precise engagement with the chain ensures a reliable and efficient transfer of power, making them essential components in various mechanical systems and applications.

China Good quality Hot Selling Large Diameter Manufacturer Small Double Chain Sprocket  China Good quality Hot Selling Large Diameter Manufacturer Small Double Chain Sprocket
editor by CX 2023-10-27

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