China high quality Carbon Steel Casting Sprocket Wheel and Chain Sprocket

Product Description

  carbon steel casting sprocket wheel and chain sprocket

What we do?
Specification:

Material  Gray iron or ductile iron.stainless steel,steel,aluminum,brass,copper
standard DIN, ASTM, BS, JIS etc.
process sand casting,resin bonded casting, investment casting(lost wax casting), die casting etc
Weight range 0.5-500kg
Surface treatment painting, polishing, heat treatment, plaining or galvanization etc.
 
Machining complete machining such as Machining center, CNC, Lathe, Milling machine,drilling etc.
 
Size and design As per the customer’s drawings and requirements
As per the customer’s samples
Packing Seger normal export packaging
As per customers’ requirements
Inspection Foundry in-house
Third Party inspection available CZPT customers requirements

Related Product Show

At CZPT industrial, we produce a huge range of products and are continually expanding our services to customers. This area shows images of some of our recent work to show the scope available to our clients. This is just a sample of what we can do, so please contact us for more information.

Production process:

Strict Quality Control
 

We can supply products with the following test reports: 

1) Chemical composition report

 

2) Tensile strength report

 

3) Brinell hardness report

 

4) Metallographic structure report

 

5) Key dimension checking report

 

6) Full dimension report

 

7) Third part test report

  

We will design each speical checking tooling control key dimension during production  to ensure each key dimension under control.

3.Packing:
a>Seger packing:carton box+wooden case/pallet/iron cage
b>As pre client’s special requirement

4.Our Service:
 

*A “bespoke” service to make castings and forgings to customers specific requirements with drawings,samples

 

*Market-oriented, different grades of products geared to the needs of different customers

 

*Advance equipment,professional technology and serious inspection procedure to ensure good quality

 

*In-time delivery will always satisfy customers” needs

 

*Best after-sale service all the time for a long trade cooperation term

5.FAQ:

Q1:What’s the lead time?

 A1: In general,the lead time is about 30~40 days for opening new moulds and mass production.

Q2:What file formats does CZPT accept for drawings:

A2:The company ca accept a range of formats for drawings,but the main ones are detailed below:2-D  PDF AND TIFF   3-D  STL,IGES,STEP,Solidworks,etc

Q3:Is it possible to visit CZPT to view it’s manufacturing process?

A3:We are extremely proud of our facility and existing customers to visit our company.we think you will be impressed by us,as well as the warm welcome from our friendly,experienced team.

Contact info:

When you send us inquiry,pls also tell us:

1.drawings
2.Material and demand quantity
3.If you have special requirement about machining,surface treatment,heat treatment,packing etc.

The more info you tell us,the faster the quotation will be sent to you.

Weclome to contact Lisa.24 HOURS SERVICE for you.

 

 

 

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Application: Motor
Hardness: Hardened
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Worm And Wormwheel
Samples:
US$ 1.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

small sprocket

How do I calculate the gear ratio when using a small sprocket in a system?

Calculating the gear ratio when using a small sprocket in a system is essential for understanding the relationship between the driver and driven sprockets’ rotational speeds. The gear ratio is a measure of the speed or torque multiplication achieved by the sprocket system. To calculate the gear ratio, you need to know the number of teeth on both the small sprocket (driver) and the large sprocket (driven).

The gear ratio (GR) is determined using the formula:

GR = (Number of Teeth on Driven Sprocket) / (Number of Teeth on Driver Sprocket)

For example, suppose the small sprocket (driver) has 10 teeth, and the large sprocket (driven) has 30 teeth. The gear ratio would be:

GR = 30 / 10 = 3

In this case, the gear ratio is 3, which means the driven sprocket rotates three times for every one rotation of the driver sprocket.

The gear ratio is essential for understanding how the sprocket system will affect speed and torque. A higher gear ratio (e.g., 4 or 5) indicates that the driven sprocket will rotate more times than the driver sprocket, resulting in higher speed but lower torque at the driven sprocket. Conversely, a lower gear ratio (e.g., 2 or 3) indicates higher torque but lower speed at the driven sprocket.

Keep in mind that the gear ratio only considers the number of teeth on the sprockets and does not account for frictional losses or other factors in the system. However, it serves as a fundamental parameter in sprocket system design and analysis.

small sprocket

How do I inspect a small sprocket for wear and damage, and when should it be replaced?

Inspecting small sprockets for wear and damage is essential to ensure the proper functioning and longevity of the sprockets and the entire mechanical system they are part of. Here’s a step-by-step guide on how to inspect small sprockets:

  • 1. Visual Inspection: Start by performing a visual inspection of the sprocket. Look for signs of wear, such as elongation of the sprocket teeth, chipped or broken teeth, or any visible signs of damage or deformation.
  • 2. Measure Tooth Thickness: Use a caliper to measure the thickness of the sprocket teeth. Compare the measurements with the original specifications. Excessive wear on the teeth can affect the engagement with the chain and lead to chain skipping or slipping.
  • 3. Check Tooth Profile: Inspect the tooth profile to ensure that it matches the chain’s pitch and roller diameter. A worn-out tooth profile can cause poor chain engagement and premature wear of both the sprocket and the chain.
  • 4. Examine the Bore and Keyway: If the sprocket is mounted on a shaft using a keyway, check for any wear or damage to the bore and keyway. Ensure that the sprocket fits securely on the shaft without any looseness.
  • 5. Check for Corrosion: In environments where corrosion is a concern, look for any signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and lead to failure.
  • 6. Inspect Set Screws or Locking Devices: If the sprocket is secured to the shaft using set screws or locking devices, inspect them for tightness and any signs of wear. Loose or damaged set screws can cause the sprocket to shift on the shaft.
  • 7. Measure Chain Elongation: If the sprocket is part of a chain drive system, measure the chain’s elongation. Excessive chain elongation can cause poor engagement with the sprocket, leading to wear on both the sprocket and the chain.

When to Replace a Small Sprocket:

The replacement of a small sprocket depends on the extent of wear, damage, and the criticality of the application. Generally, a sprocket should be replaced if:

  • The sprocket teeth are significantly worn, and the tooth thickness is below the recommended minimum.
  • There are chipped, broken, or missing teeth on the sprocket.
  • There is noticeable wear on the bore or keyway that affects the sprocket’s fit on the shaft.
  • Corrosion or rusting has weakened the sprocket.
  • The sprocket is causing frequent chain skipping, slipping, or other issues in the system.
  • Measurements indicate that the sprocket is beyond its wear limits.

Regular maintenance and inspection are crucial to identifying any issues with the small sprocket early on and preventing unexpected failures. It’s best to follow the manufacturer’s recommendations for maintenance intervals and replacement guidelines to ensure the optimal performance and safety of the sprocket and the machinery it is part of.

small sprocket

What are the advantages of using small sprockets in certain machinery or equipment?

Small sprockets offer several advantages in certain machinery and equipment applications. These advantages make them a preferred choice in various industries. Here are some of the key advantages:

  1. Compact Size: Small sprockets are more compact compared to larger sprockets. Their reduced size allows for space-saving installations in applications with limited space or where a more compact design is desired.
  2. Lightweight: Due to their smaller size, small sprockets are generally lighter in weight. This can be advantageous in applications where reducing overall weight is essential, such as in portable machinery or equipment.
  3. Higher Speed: Small sprockets with fewer teeth have a higher rotational speed for a given input speed. This increased speed can be advantageous in applications that require high-speed output, such as in some industrial machines or small power tools.
  4. Responsive Performance: The smaller diameter of small sprockets allows for quicker acceleration and deceleration, resulting in more responsive performance in certain machinery and equipment. This characteristic is particularly useful in applications that require rapid changes in speed or direction.
  5. Cost-Effective: Small sprockets are generally more cost-effective than larger sprockets, as they require less material and machining. They can be a cost-efficient choice for budget-conscious applications.
  6. Reduced Inertia: The lower inertia of small sprockets enables faster start and stop times, which can be advantageous in applications that require frequent and precise speed changes.
  7. High Torque at Low Speeds: Small sprockets with more teeth can transmit higher torque at lower speeds, making them suitable for applications that require high torque output at slower rotational speeds.
  8. Customization: Small sprockets can be easily customized to suit specific application requirements. Manufacturers can provide custom designs in terms of tooth count, pitch size, bore diameter, and materials to meet the needs of the machinery or equipment.

It’s important to note that the choice of sprocket size depends on the specific requirements of the application. While small sprockets offer certain advantages, larger sprockets may be more suitable in other scenarios. Factors such as load capacity, speed, torque, space constraints, and environmental conditions should all be considered when selecting the appropriate sprocket size for a particular machinery or equipment.

China high quality Carbon Steel Casting Sprocket Wheel and Chain Sprocket  China high quality Carbon Steel Casting Sprocket Wheel and Chain Sprocket
editor by CX 2024-03-25

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