China high quality Custom Black Small Casting Steel 20b Roller Chain Excavator Sprocket Wheel

Product Description

Q1: What information will be highly appreciated for a quotation?

A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.

Q2: Are you a trading company or factory?

A: CZPT is a factory wholesaler located in ZheJiang .

Q3: What is your terms of payment?

A: T/T 30% in advance, and 70% before shipment. We’ll show you the photos of the products and packages before you pay the balance.

Q4: Do you test all your goods before delivery?

A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.

Q5: Is there any customer that has assessed your quality management system?

A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.

Q6: How does your company ensure the quality of the raw material?

A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.

Q7: How do you ensure the high quality of products?

A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high-quality products.

Q8: What are your terms of delivery?

A: EXW, FOB China Port.

Q9: How about your lead time?

A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.

Q10:T/T payment Minimum order quantity:

d (Outside Diameter) MOQ
d≤50mm 500 PCS
50mm<d≤150mm 200 PCS
150mm<d≤300mm 50 PCS
300mm<d≤500mm 30 PCS
 

Our brand

GUARDX

Product

sprocket

Sprocket  Material

carbon steel,stainless steel C45/SUS304/Q235/C20/C35/Q345/16MnCr5/20CrMo/35CrMo/40Cr/42CrMo/50CrV

Teeth

9T-120T

Sprocket Size

DIN8196/JIS1802/GB1243

Processing

forging, hobbing, precision machining, heat treatment, surface treatment

OEM

SCS offers OEM service

Machining  Equipment

Air hammer//electric screw press, imported vertical and horizontal CNC lathe, imported machining center, CNC tapping center, CNC hobbing machine, CNC cylindrical grinder , welding machines, vertical and horizontal hydraulic broaching machine. automatic production lines of high-power CNC heat treatment.

Heat Treatment

Normalizing/quenching and tempering/ carburizing and quenching
/salt bath quenching/vacuum quenching/subzero treatment/liquid nitriding/gas nitriding/carbonnitriding/ QPQ treatment/high-frequency quenching.

Surface  Treatment

Zinc plated, non-chromate dacromet treatment,chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plated

application

cover a wide range of sector including agriculture machinery, logistics warehousing,garage,food Machinery,escalator and so on.

packing

the sprocket are packed in plywood case lined with corrugated paperboard or according to customers requirement.

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: One Year
Warranty: One Year
Condition: New
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

small sprocket

How do I calculate the gear ratio when using a small sprocket in a system?

Calculating the gear ratio when using a small sprocket in a system is essential for understanding the relationship between the driver and driven sprockets’ rotational speeds. The gear ratio is a measure of the speed or torque multiplication achieved by the sprocket system. To calculate the gear ratio, you need to know the number of teeth on both the small sprocket (driver) and the large sprocket (driven).

The gear ratio (GR) is determined using the formula:

GR = (Number of Teeth on Driven Sprocket) / (Number of Teeth on Driver Sprocket)

For example, suppose the small sprocket (driver) has 10 teeth, and the large sprocket (driven) has 30 teeth. The gear ratio would be:

GR = 30 / 10 = 3

In this case, the gear ratio is 3, which means the driven sprocket rotates three times for every one rotation of the driver sprocket.

The gear ratio is essential for understanding how the sprocket system will affect speed and torque. A higher gear ratio (e.g., 4 or 5) indicates that the driven sprocket will rotate more times than the driver sprocket, resulting in higher speed but lower torque at the driven sprocket. Conversely, a lower gear ratio (e.g., 2 or 3) indicates higher torque but lower speed at the driven sprocket.

Keep in mind that the gear ratio only considers the number of teeth on the sprockets and does not account for frictional losses or other factors in the system. However, it serves as a fundamental parameter in sprocket system design and analysis.

small sprocket

What safety precautions should be taken when working with small sprockets?

When working with small sprockets, it is essential to take several safety precautions to prevent accidents and injuries. Here are some guidelines to follow:

  • Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, such as safety glasses, gloves, and closed-toe shoes, when handling small sprockets. PPE can protect you from flying debris, sharp edges, and potential contact with chemicals or lubricants.
  • Proper Tools and Equipment: Use the right tools and equipment for the job. Ensure that the tools are in good condition and properly sized for the sprocket to avoid slippage or damage during installation or removal.
  • Secure Work Area: Work in a clean and well-organized area to prevent tripping hazards and ensure easy access to tools and equipment. Keep the work area dry and free from oil, grease, or other slippery substances.
  • Lockout/Tagout Procedures: If the sprocket is part of a machine or equipment that requires maintenance or repair, follow lockout/tagout procedures to ensure the equipment is de-energized and cannot be accidentally turned on during work.
  • Handling with Care: Treat small sprockets with care and avoid dropping them, especially when they are made of brittle materials like certain plastics or ceramics.
  • Avoiding Pinch Points: Be cautious when working with chain and sprocket assemblies to avoid pinch points between the chain and sprocket teeth, which can cause injuries.
  • Heat Protection: If the sprockets have been operating at high temperatures, allow them to cool down before handling to avoid burns.
  • Lubricants and Chemicals: When working with lubricants or chemicals, follow the manufacturer’s guidelines and safety data sheets to ensure proper handling and avoid exposure to harmful substances.
  • Training and Knowledge: Ensure that personnel working with small sprockets are adequately trained and have the necessary knowledge and experience to perform the tasks safely.
  • Regular Maintenance: Perform regular maintenance checks to identify any signs of wear, damage, or misalignment in the sprocket system and address them promptly.
  • Manufacturer’s Recommendations: Follow the manufacturer’s guidelines and instructions for installation, maintenance, and usage of small sprockets to ensure optimal performance and safety.

By following these safety precautions, you can help minimize the risk of accidents and injuries when working with small sprockets and ensure a safe working environment.

small sprocket

Can you explain the working principle of a small sprocket in power transmission?

Small sprockets are essential components in power transmission systems, especially when compact size and high torque are required. They operate based on the principle of rotational motion and chain engagement to transfer power between two or more shafts.

Here’s how the working principle of a small sprocket in power transmission can be explained:

  1. Chain Engagement: A small sprocket is typically paired with a chain that has corresponding teeth that fit into the sprocket’s grooves. As the sprocket rotates, the chain engages with the teeth, creating a positive engagement. This interlocking of the chain and sprocket ensures a consistent transfer of power.
  2. Rotational Motion: When power is applied to the small sprocket through a motor or other power source, it starts to rotate. As the sprocket rotates, the engaged chain also moves, transmitting the rotational motion from the sprocket to the connected shaft or component.
  3. Gear Ratio: The number of teeth on the small sprocket and the larger sprockets it is connected to (if part of a multi-sprocket system) determines the gear ratio. Gear ratio is the ratio of the number of teeth between the driving and driven sprockets. This ratio affects the speed and torque of the system. A larger sprocket with more teeth will transmit more torque but at a slower speed, while a smaller sprocket with fewer teeth will transmit less torque but at a higher speed.
  4. Torque Transfer: As the small sprocket rotates, it exerts force on the chain, which then transfers this force to the larger sprocket or connected component. This transfer of force results in the rotational movement of the driven shaft, wheel, or other machinery.
  5. Efficiency: The efficiency of a small sprocket system is crucial to minimize power losses during transmission. Proper alignment and lubrication of the sprocket and chain are essential to reduce friction and improve overall efficiency.

Overall, small sprockets play a vital role in power transmission by converting rotational motion into torque and vice versa. Their precise engagement with the chain ensures a reliable and efficient transfer of power, making them essential components in various mechanical systems and applications.

China high quality Custom Black Small Casting Steel 20b Roller Chain Excavator Sprocket Wheel  China high quality Custom Black Small Casting Steel 20b Roller Chain Excavator Sprocket Wheel
editor by CX 2023-09-01

Recent Posts