China high quality High Performance Stainless Steel Small Rolling Gear Chain Sprocket Wheel

Product Description

 

Product Description

Product Description

Item Chain sprocket, Chain wheels, gears
Design Can be at the customer’ request, tailor-made, at customer’s design,OEM
Application Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material Casting or Forged Material
45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment Forging, machining, gear hobbing
Surface treatment Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment Tempering, high frequency quenching, carburizing quenching
Standard ANSI, DIN, ISO
Size From diameter 250mm to 1250mm
Minimum order 1 pc

Product Real Shot 

Manufacturing Process

  1. Raw material, issue material testing report100% Ultrasonic Test ASTMA388
  2. Sawing into parts  
  3. CNC lather blank.
  4. Hobbing
  5. High Frequency and Hardness test
  6. Key way, set the screw
  7. Clean and Dimensional Checking
  8. Package and Delivery.

Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend

 

Company Profile

  ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

  Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..

  CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.  

  Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

  CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
  -Professional sales team, market promotion team and logistics team with more then 10 years experience .
  -Loyal and Responsible Characters
  -Efficient Work, Fast Response
  -Responsible Quality Control Team
  -Video the manufacturing process, the testing, and packing before delivery  
1.Q: How about your delivery time?
   A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
   A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
   A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
   A: (1) We keep good quality and competitive price to ensure our customers benefit ;
        (2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved? 
   A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Parts
Toothed Portion Shape: Spur Gear
Material: Casting or Forged Material
Customization:
Available

|

Customized Request

small sprocket

How do I troubleshoot common issues that may arise with small sprockets?

Troubleshooting common issues with small sprockets is crucial to identify and address problems that may affect their performance. Here are some troubleshooting steps for common small sprocket issues:

  1. Chain Skipping: If you experience chain skipping over the small sprocket teeth, it may be due to worn-out sprocket teeth or a loose chain. Check the sprocket teeth for signs of wear and replace the sprocket if necessary. Also, ensure that the chain tension is appropriate and make adjustments as needed.
  2. Excessive Noise: Unusual noise during operation can indicate misalignment or lack of lubrication. Check the sprocket alignment with the driving or driven components and realign if required. Additionally, ensure that the sprocket and chain are adequately lubricated to reduce friction and noise.
  3. Uneven Wear: If you notice uneven wear on the sprocket teeth, it could be a result of misalignment, a damaged chain, or using a worn-out chain with a new sprocket. Address the underlying cause and make the necessary repairs or replacements.
  4. Corrosion: Small sprockets used in corrosive environments may experience corrosion. Regularly inspect the sprockets for signs of corrosion and use corrosion-resistant materials or coatings where applicable.
  5. Cracks or Damage: Inspect the small sprockets for cracks, chips, or other damages. If you find any, replace the sprocket immediately to prevent further failure.
  6. Excessive Wear: Small sprockets have a limited lifespan and will eventually wear out with use. Regularly check the sprocket teeth for signs of wear, and replace the sprocket when the wear exceeds acceptable limits.
  7. Poor Performance: If you experience reduced performance or efficiency, review the sprocket’s condition, alignment, and chain compatibility. Address any issues found during the review to restore optimal performance.

Remember that early detection and resolution of problems with small sprockets can prevent more extensive damage to the drivetrain and other components. Regular maintenance and inspections play a crucial role in troubleshooting and ensuring the smooth operation of small sprockets and the systems they are a part of.

small sprocket

What safety precautions should be taken when working with small sprockets?

When working with small sprockets, it is essential to take several safety precautions to prevent accidents and injuries. Here are some guidelines to follow:

  • Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, such as safety glasses, gloves, and closed-toe shoes, when handling small sprockets. PPE can protect you from flying debris, sharp edges, and potential contact with chemicals or lubricants.
  • Proper Tools and Equipment: Use the right tools and equipment for the job. Ensure that the tools are in good condition and properly sized for the sprocket to avoid slippage or damage during installation or removal.
  • Secure Work Area: Work in a clean and well-organized area to prevent tripping hazards and ensure easy access to tools and equipment. Keep the work area dry and free from oil, grease, or other slippery substances.
  • Lockout/Tagout Procedures: If the sprocket is part of a machine or equipment that requires maintenance or repair, follow lockout/tagout procedures to ensure the equipment is de-energized and cannot be accidentally turned on during work.
  • Handling with Care: Treat small sprockets with care and avoid dropping them, especially when they are made of brittle materials like certain plastics or ceramics.
  • Avoiding Pinch Points: Be cautious when working with chain and sprocket assemblies to avoid pinch points between the chain and sprocket teeth, which can cause injuries.
  • Heat Protection: If the sprockets have been operating at high temperatures, allow them to cool down before handling to avoid burns.
  • Lubricants and Chemicals: When working with lubricants or chemicals, follow the manufacturer’s guidelines and safety data sheets to ensure proper handling and avoid exposure to harmful substances.
  • Training and Knowledge: Ensure that personnel working with small sprockets are adequately trained and have the necessary knowledge and experience to perform the tasks safely.
  • Regular Maintenance: Perform regular maintenance checks to identify any signs of wear, damage, or misalignment in the sprocket system and address them promptly.
  • Manufacturer’s Recommendations: Follow the manufacturer’s guidelines and instructions for installation, maintenance, and usage of small sprockets to ensure optimal performance and safety.

By following these safety precautions, you can help minimize the risk of accidents and injuries when working with small sprockets and ensure a safe working environment.

small sprocket

How does a small sprocket differ from larger sprockets in terms of functionality?

In mechanical systems, small sprockets and larger sprockets differ in several aspects of functionality due to their distinct sizes and characteristics. Here’s a detailed explanation of the differences between small and larger sprockets:

1. Size:

The most obvious difference is the size of the sprockets. Small sprockets have a relatively smaller diameter, whereas larger sprockets have a larger diameter. The size directly impacts their function in the system.

2. Speed and Torque:

Small sprockets, when driving a larger sprocket in a chain drive system, result in speed reduction while increasing torque. This is advantageous when you need to transfer power at a slower speed but with greater force. On the other hand, larger sprockets lead to speed increase and lower torque output, suitable for applications requiring higher rotational speed.

3. Gear Ratio:

Small sprockets provide higher gear ratios when paired with larger sprockets and vice versa. The gear ratio defines the relationship between the number of teeth on the driving sprocket (small sprocket) and the driven sprocket (larger sprocket) and determines the speed and torque characteristics of the system.

4. Power Transmission:

Both small and larger sprockets are vital for power transmission in chain drive systems. However, the choice between the two depends on the specific requirements of the mechanical system. Small sprockets are more suitable for applications where high torque and slower speeds are needed, while larger sprockets are preferable for applications demanding higher speeds and lower torque.

5. Space and Weight:

Small sprockets offer a compact and lightweight solution for power transmission, making them ideal for applications with limited space and weight constraints. Larger sprockets, though bulkier, may be necessary in systems where higher speeds are required, and space is less of a concern.

6. Applications:

Small sprockets find common use in bicycles, motorcycles, and other machinery that require speed reduction and higher torque, while larger sprockets are frequently employed in industrial machinery, heavy equipment, and automotive applications where higher speeds are necessary.

Ultimately, the choice between small and larger sprockets depends on the specific requirements of the mechanical system, including the desired speed, torque, gear ratio, available space, and the application’s intended purpose. Proper selection ensures optimal performance and efficient power transmission within the mechanical system.

China high quality High Performance Stainless Steel Small Rolling Gear Chain Sprocket Wheel  China high quality High Performance Stainless Steel Small Rolling Gear Chain Sprocket Wheel
editor by CX 2024-04-12

Recent Posts