China high quality Injection Molding Small Tolerance Plastic Moulded Ring Gear / Precision Plastic Machining Sprockets

Product Description

Injection Molding Small Tolerance Plastic Moulded Ring Gear / Precision Plastic Machining Sprockets

Products Type

We can custom shape,size,color material and quantity for plastic gear as your requirment.

Products Specification
1. Various hardness for your choice.
2. Good abrasion, heat and oil resistance.
3. Good anti-aging performance and gas tightness.
4. Ease of bonding to other material.
5. Excellent oxygen and CZPT resistance.
6. Non-flammable,self-extinguish.  

Material PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,ABS,or Custom Compound
(Any custom compound plastic is available)
Size According to samples or drawings
Color Black,white,red,green,transparent or any color according to Pantone colors
Finish High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request
Type Round,square,rectangular,or any nonstandard shape as request
Logo Debossed,embossed,printed logo or as request

Plastic Material Properties

Company Profile
 
Zhongde (ZheJiang ) Machinery Equipment Co.,LTD is a company integrated in design,OEM&ODM plastic&rubber&CNCparts production.We can provide the best products and service at a competitive price.

Main Products

We can provide OEM service,which means producing base on your drawings or samples,also we can design according to its application or customer`s requirments.

Order Operation Flow

We execute each step according to the operation process flow, strictly, seriously and meet the requirements of customers with good quality on time.

For Fast Quotation,Please Inform Below Details
1. Production type
2. Material specification (or let us know the using environmental)
3. Size details? (or provide drawings or samples for refference)
4. Quantity request
5. Prefer color

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Order Sample

For sample price, package information, and logisti
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

small sprocket

Can small sprockets be used in precision motion control systems?

Yes, small sprockets can be used in precision motion control systems, especially when paired with high-precision chains and carefully designed mechanical systems. The use of sprockets in motion control applications allows for efficient power transmission and precise positioning of the driven components.

When used in precision motion control, small sprockets offer several advantages:

  • Smooth Operation: Small sprockets, when combined with high-quality chains, can provide smooth and consistent motion, reducing vibrations and ensuring accurate positioning.
  • Low Backlash: Precision sprockets and chains have minimal backlash, which is crucial for accurate motion control, especially in robotics and CNC machinery.
  • High Efficiency: The use of well-matched sprockets and chains ensures high power transmission efficiency, minimizing energy losses during motion.
  • Positional Accuracy: Small sprockets allow for precise control over the rotation of driven components, enabling precise positioning and repeatability.
  • Noise Reduction: When combined with high-quality chains, small sprockets can operate quietly, making them suitable for applications where noise is a concern.

Applications of small sprockets in precision motion control systems can be found in various industries, including robotics, automated manufacturing, CNC machines, and scientific equipment. These systems often require accurate and repeatable motion, making sprockets and chains a viable choice for power transmission.

However, in precision motion control systems, it’s crucial to ensure proper design and maintenance of the sprockets and chains. Regular inspection, lubrication, and monitoring of wear are essential to maintain optimal performance and prevent any potential issues that could affect precision and reliability.

small sprocket

Can small sprockets be customized or modified to fit specific applications?

Yes, small sprockets can be customized or modified to fit specific applications. Customization may be necessary to meet unique requirements or to optimize the performance of a sprocket system for a particular application. Here are some ways in which small sprockets can be customized:

  • Size and Pitch: Sprockets can be manufactured in custom sizes and pitches to match the specific dimensions of the application. Whether the need is for a smaller or larger sprocket, custom sizing ensures a perfect fit.
  • Number of Teeth: The number of teeth on a sprocket affects the gear ratio and overall performance of the system. Customizing the number of teeth allows for gear ratio adjustments to suit the desired speed or torque requirements.
  • Material Selection: While standard sprockets are commonly made from materials like steel, custom sprockets can be fabricated from different materials, such as stainless steel, aluminum, or plastics. Material selection is essential for specific environmental conditions or to reduce weight.
  • Coatings and Finishes: Custom sprockets can be coated or finished to improve their resistance to corrosion, wear, or other specific environmental factors.
  • Special Tooth Profiles: Sprockets can be designed with special tooth profiles to accommodate specific types of chains or to reduce noise and vibration.
  • Mounting Options: Custom sprockets can be designed with different mounting options, such as different types of keyways or set screw arrangements, to match the mounting requirements of the application.
  • Integration with Other Components: Custom sprockets can be designed to integrate with other components in the system, ensuring a seamless fit and operation.

When considering custom sprockets, it is essential to work with experienced manufacturers or engineers who can provide valuable insights and expertise in designing sprockets that meet the specific needs of the application. Customized sprockets can enhance the efficiency, performance, and reliability of the machinery or equipment they are utilized in, making them a valuable solution for various industries and applications.

small sprocket

Can you explain the working principle of a small sprocket in power transmission?

Small sprockets are essential components in power transmission systems, especially when compact size and high torque are required. They operate based on the principle of rotational motion and chain engagement to transfer power between two or more shafts.

Here’s how the working principle of a small sprocket in power transmission can be explained:

  1. Chain Engagement: A small sprocket is typically paired with a chain that has corresponding teeth that fit into the sprocket’s grooves. As the sprocket rotates, the chain engages with the teeth, creating a positive engagement. This interlocking of the chain and sprocket ensures a consistent transfer of power.
  2. Rotational Motion: When power is applied to the small sprocket through a motor or other power source, it starts to rotate. As the sprocket rotates, the engaged chain also moves, transmitting the rotational motion from the sprocket to the connected shaft or component.
  3. Gear Ratio: The number of teeth on the small sprocket and the larger sprockets it is connected to (if part of a multi-sprocket system) determines the gear ratio. Gear ratio is the ratio of the number of teeth between the driving and driven sprockets. This ratio affects the speed and torque of the system. A larger sprocket with more teeth will transmit more torque but at a slower speed, while a smaller sprocket with fewer teeth will transmit less torque but at a higher speed.
  4. Torque Transfer: As the small sprocket rotates, it exerts force on the chain, which then transfers this force to the larger sprocket or connected component. This transfer of force results in the rotational movement of the driven shaft, wheel, or other machinery.
  5. Efficiency: The efficiency of a small sprocket system is crucial to minimize power losses during transmission. Proper alignment and lubrication of the sprocket and chain are essential to reduce friction and improve overall efficiency.

Overall, small sprockets play a vital role in power transmission by converting rotational motion into torque and vice versa. Their precise engagement with the chain ensures a reliable and efficient transfer of power, making them essential components in various mechanical systems and applications.

China high quality Injection Molding Small Tolerance Plastic Moulded Ring Gear / Precision Plastic Machining Sprockets  China high quality Injection Molding Small Tolerance Plastic Moulded Ring Gear / Precision Plastic Machining Sprockets
editor by CX 2023-10-19

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