China OEM CZPT 1100 Small Pitch Modular Belt Sprocket for Conveyor System

Product Description

Hairise 1100 Small Pitch Modular belt Sprocket for Conveyor System

Name Har1100 Conveyor Sprocket
Brand Name Hairise
Biz Type Manufacturer/Factory
Sprocket type Bore/square
Color White/Black
Feature Heat Resistant
Shipping Port ZheJiang ,China
Certification ISO,CE,FDA
Material Plastic
Dimension Customized
Package Carton Box/Wooden Box
Teeth Customized
Thickness Customized
Width Customized
Load Capacity 100-3000kg
Produce time About 3-7 working days after getting payment
Warranty 3 months
Application Used in modular belt

 
Advantages of the CZPT products:
1.this products are convenient to assembly and maintain
2.All color could be available
3.this modular conveyor belt can bear High mechanical strength
4.this modular conveyor belt has Excellent product handling performance
5.these modular conveyor belts are wear resistance and Oil Resistant
6.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
7.we can provide good after-sale service.
8.every product can be customized 

Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!

Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CZPT is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors. 

Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs

Mu Jia Automation Technology(ZheJiang ) Co, Ltd.

MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CZPT domestic and overseas enterprises.

Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.

Our modular belt and conveyor equipments sell to every corners of country, with more than 200 primary agents and 400 special service centers. Besides, we exported to more than 40 countries and regions, such as Africa, Latin America, Southeast Asia, Middle East, Central Asia Europe and America and etc. What’s more, CZPT  was proud to the ZheJiang equity trading custody center successfully Listed since 2008.

At the end of February, 2016, the covers area of 35,00 square CZPT CZPT headquarter Phase II Park was built up and used, which annual production capacity could be 10,000 loaders, modular belt conveyor and 3,000 conveyor systems .

Then the north base of CZPT started siince early December of 2016, can offer 10,000 conveyor, plastic modular belt and 13,000 flexible chains piece year. The factory is located in Haian District, HangZhou City, ZheJiang Province, covers 300,000 square meters.

Orients to “Technologic Innovation, Industrial Upgrade, Managerial Optimization, Brand Leap” business policy, insist on the core value of “Integrity, Studious, Innovation, Courageous, Appreciate”, Hairisebelt will constantly optimize the industrial layout, improve the governance structure, boost the pace of construction, to create a century-old industry CZPT brand.

Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.

Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.

Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.

Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.

Type: Har1100
Material: Nylon/POM
Inside Material: Nylon/POM
Feature: Oil-Resistant, Acid And Alkali Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Special Material: POM/Nylon
Customization:
Available

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Customized Request

small sprocket

What are the materials commonly used for manufacturing small sprockets and their properties?

Small sprockets can be manufactured from a variety of materials, each offering different properties suitable for specific applications. The choice of material depends on factors such as the operating environment, load capacity, and required durability. Here are some common materials used for manufacturing small sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for sprocket manufacturing. It offers excellent strength, durability, and wear resistance, making it suitable for heavy-duty applications. Steel sprockets are also resistant to deformation and can withstand high temperatures.
  • Stainless Steel: Stainless steel sprockets provide the same strength and durability as regular steel but with added corrosion resistance. They are ideal for applications where exposure to moisture or harsh chemicals is a concern.
  • Cast Iron: Cast iron sprockets are known for their high strength and excellent wear resistance. They are commonly used in industrial machinery and equipment where heavy loads and slow speeds are involved.
  • Plastic: Plastic sprockets are lightweight and offer good chemical resistance. They are commonly used in applications where reduced noise and lower weight are desired, such as in conveyor systems and some bicycles.
  • Nylon: Nylon sprockets have low friction and self-lubricating properties, making them suitable for applications where noise reduction and smooth operation are important.
  • Brass: Brass sprockets are often used in applications where non-sparking or non-magnetic properties are required. They find use in industries such as aerospace and mining.
  • Aluminum: Aluminum sprockets are lightweight and have good corrosion resistance. They are commonly used in applications where weight reduction is essential, such as in some bicycles.

When selecting the material for small sprockets, it’s essential to consider factors such as load capacity, environmental conditions, required strength, and the operating temperature range. Each material has its unique advantages and limitations, and choosing the right one ensures optimal performance and longevity of the sprocket in the intended application.

small sprocket

How do I properly install and align small sprockets for optimal performance?

Proper installation and alignment of small sprockets are crucial for ensuring optimal performance and longevity of the sprocket system. Here are the steps to follow when installing and aligning small sprockets:

  1. Clean the Components: Before installation, ensure that the sprockets, shafts, and surrounding areas are clean and free from dirt, debris, and old lubricants. Cleaning the components will help in achieving a more accurate alignment.
  2. Check for Damage: Inspect the sprockets for any signs of damage, wear, or deformation. Do not install a sprocket that is damaged, as it can lead to premature failure.
  3. Identify Keyway or Set Screw: Determine the type of mounting method required for your small sprocket. Some sprockets may have a keyway for a key that fits into a keyslot on the shaft, while others use set screws to secure the sprocket to the shaft.
  4. Mount the Sprocket: Carefully slide the sprocket onto the shaft, ensuring that it fits snugly. If the sprocket uses a keyway, insert the key into the keyslot and then slide the sprocket on. For set screws, position the sprocket at the desired location on the shaft.
  5. Align Multiple Sprockets: In systems with multiple sprockets and a chain, it is essential to align all the sprockets along the same plane. Use a straightedge or laser alignment tool to check the alignment and adjust as necessary.
  6. Tighten Set Screws: If your sprocket uses set screws, tighten them evenly to secure the sprocket in place. Be cautious not to over-tighten the set screws, as it can damage the sprocket or the shaft.
  7. Use a Torque Wrench: If specified by the manufacturer, use a torque wrench to apply the correct amount of torque to the set screws or other mounting fasteners. This helps prevent over-tightening and ensures proper attachment.
  8. Check for Runout: After installation, check the sprocket for runout, which is the amount of wobble or eccentricity. Excessive runout can cause chain misalignment and premature wear. If there is significant runout, reposition the sprocket and re-check.
  9. Lubrication: Apply the appropriate lubricant to the sprocket and chain (if applicable) as per the manufacturer’s recommendations. Proper lubrication reduces friction, wear, and noise.
  10. Perform a Function Test: Rotate the sprocket manually to ensure it moves freely and smoothly. Verify that the chain engagement is proper and that there is no binding or tight spots in the rotation.
  11. Regular Maintenance: Periodically inspect the sprocket system for wear, misalignment, or damage. Address any issues promptly to avoid further problems.

Proper installation and alignment of small sprockets are essential for optimal performance, reduced wear, and increased reliability in mechanical systems.

small sprocket

How do I choose the right size and pitch of a small sprocket for my application?

Choosing the right size and pitch of a small sprocket is crucial to ensure proper functioning and optimal performance in your application. Here are the steps to guide you in selecting the appropriate small sprocket:

  1. Identify the Power Requirements: Determine the power requirements of your application, including the desired rotational speed (RPM) and the torque needed to drive the load. This information will help you understand the sprocket’s performance characteristics required for your specific application.
  2. Calculate the Gear Ratio: Calculate the gear ratio needed for your application. The gear ratio is the ratio between the number of teeth on the driving sprocket to the number of teeth on the driven sprocket. It affects the speed and torque output of the system. Determine whether you need more speed or more torque for your application and adjust the gear ratio accordingly.
  3. Sprocket Material and Strength: Consider the material and strength requirements of the small sprocket. The material should be durable and able to handle the load and operating conditions of your application. Common materials for sprockets include steel, stainless steel, and various alloys.
  4. Pitch Size: The pitch size is the distance between the centers of two adjacent teeth on a sprocket. It must match the pitch of the chain you intend to use in your application. Chains and sprockets are designed in standard sizes, such as 0.25″, 0.375″, 0.5″, etc. Ensure that the small sprocket’s pitch size matches the chain’s pitch size.
  5. Number of Teeth: Determine the appropriate number of teeth for the small sprocket. A sprocket with more teeth will transmit more torque but at a slower speed, while a sprocket with fewer teeth will transmit less torque but at a higher speed. Consider the available space and the desired output speed and torque when choosing the number of teeth.
  6. Shaft Size and Bore: Check the shaft size or bore diameter of the small sprocket to ensure it matches the diameter of your application’s shaft. Proper fitment is crucial for reliable power transmission and preventing slippage.
  7. Consider the Environment: If your application operates in a harsh or corrosive environment, choose a small sprocket made from materials with corrosion resistance or consider adding protective coatings.
  8. Consult Manufacturer Guidelines: Consult the manufacturer’s guidelines and specifications for the sprocket to ensure it meets your application’s requirements. Manufacturers often provide performance charts and guidelines to help you make an informed decision.

By following these steps and considering the specific requirements of your application, you can choose the right size and pitch of a small sprocket that will provide efficient and reliable power transmission.

China OEM CZPT 1100 Small Pitch Modular Belt Sprocket for Conveyor System  China OEM CZPT 1100 Small Pitch Modular Belt Sprocket for Conveyor System
editor by CX 2023-10-23

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