China Professional Carbon Steel Casting Sprocket Wheel and Chain Sprocket

Product Description

 carbon steel casting sprocket wheel and chain sprocket

What we do?
Specification:

Material  Gray iron or ductile iron.stainless steel,steel,aluminum,brass,copper
standard DIN, ASTM, BS, JIS etc.
process sand casting,resin bonded casting, investment casting(lost wax casting), die casting etc
Weight range 0.5-500kg
Surface treatment painting, polishing, heat treatment, plaining or galvanization etc.
 
Machining complete machining such as Machining center, CNC, Lathe, Milling machine,drilling etc.
 
Size and design As per the customer’s drawings and requirements
As per the customer’s samples
Packing Seger normal export packaging
As per customers’ requirements
Inspection Foundry in-house
Third Party inspection available CZPT customers requirements

Related Product Show

At CZPT industrial, we produce a huge range of products and are continually expanding our services to customers. This area shows images of some of our recent work to show the scope available to our clients. This is just a sample of what we can do, so please contact us for more information.

Production process:

Strict Quality Control
 

We can supply products with the following test reports: 

1) Chemical composition report

 

2) Tensile strength report

 

3) Brinell hardness report

 

4) Metallographic structure report

 

5) Key dimension checking report

 

6) Full dimension report

 

7) Third part test report

  

We will design each speical checking tooling control key dimension during production  to ensure each key dimension under control.

3.Packing:
a>Seger packing:carton box+wooden case/pallet/iron cage
b>As pre client’s special requirement

4.Our Service:
 

*A “bespoke” service to make castings and forgings to customers specific requirements with drawings,samples

 

*Market-oriented, different grades of products geared to the needs of different customers

 

*Advance equipment,professional technology and serious inspection procedure to ensure good quality

 

*In-time delivery will always satisfy customers” needs

 

*Best after-sale service all the time for a long trade cooperation term

5.FAQ:

Q1:What’s the lead time?

 A1: In general,the lead time is about 30~40 days for opening new moulds and mass production.

Q2:What file formats does CZPT accept for drawings:

A2:The company ca accept a range of formats for drawings,but the main ones are detailed below:2-D  PDF AND TIFF   3-D  STL,IGES,STEP,Solidworks,etc

Q3:Is it possible to visit CZPT to view it’s manufacturing process?

A3:We are extremely proud of our facility and existing customers to visit our company.we think you will be impressed by us,as well as the warm welcome from our friendly,experienced team.

Contact info:

When you send us inquiry,pls also tell us:

1.drawings
2.Material and demand quantity
3.If you have special requirement about machining,surface treatment,heat treatment,packing etc.

The more info you tell us,the faster the quotation will be sent to you.

Weclome to contact Lisa.24 HOURS SERVICE for you.

 

 

 

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Application: Motor
Hardness: Hardened
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Worm And Wormwheel
Samples:
US$ 1.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

small sprocket

What are the materials commonly used for manufacturing small sprockets and their properties?

Small sprockets can be manufactured from a variety of materials, each offering different properties suitable for specific applications. The choice of material depends on factors such as the operating environment, load capacity, and required durability. Here are some common materials used for manufacturing small sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for sprocket manufacturing. It offers excellent strength, durability, and wear resistance, making it suitable for heavy-duty applications. Steel sprockets are also resistant to deformation and can withstand high temperatures.
  • Stainless Steel: Stainless steel sprockets provide the same strength and durability as regular steel but with added corrosion resistance. They are ideal for applications where exposure to moisture or harsh chemicals is a concern.
  • Cast Iron: Cast iron sprockets are known for their high strength and excellent wear resistance. They are commonly used in industrial machinery and equipment where heavy loads and slow speeds are involved.
  • Plastic: Plastic sprockets are lightweight and offer good chemical resistance. They are commonly used in applications where reduced noise and lower weight are desired, such as in conveyor systems and some bicycles.
  • Nylon: Nylon sprockets have low friction and self-lubricating properties, making them suitable for applications where noise reduction and smooth operation are important.
  • Brass: Brass sprockets are often used in applications where non-sparking or non-magnetic properties are required. They find use in industries such as aerospace and mining.
  • Aluminum: Aluminum sprockets are lightweight and have good corrosion resistance. They are commonly used in applications where weight reduction is essential, such as in some bicycles.

When selecting the material for small sprockets, it’s essential to consider factors such as load capacity, environmental conditions, required strength, and the operating temperature range. Each material has its unique advantages and limitations, and choosing the right one ensures optimal performance and longevity of the sprocket in the intended application.

small sprocket

How do I properly install and align small sprockets for optimal performance?

Proper installation and alignment of small sprockets are crucial for ensuring optimal performance and longevity of the sprocket system. Here are the steps to follow when installing and aligning small sprockets:

  1. Clean the Components: Before installation, ensure that the sprockets, shafts, and surrounding areas are clean and free from dirt, debris, and old lubricants. Cleaning the components will help in achieving a more accurate alignment.
  2. Check for Damage: Inspect the sprockets for any signs of damage, wear, or deformation. Do not install a sprocket that is damaged, as it can lead to premature failure.
  3. Identify Keyway or Set Screw: Determine the type of mounting method required for your small sprocket. Some sprockets may have a keyway for a key that fits into a keyslot on the shaft, while others use set screws to secure the sprocket to the shaft.
  4. Mount the Sprocket: Carefully slide the sprocket onto the shaft, ensuring that it fits snugly. If the sprocket uses a keyway, insert the key into the keyslot and then slide the sprocket on. For set screws, position the sprocket at the desired location on the shaft.
  5. Align Multiple Sprockets: In systems with multiple sprockets and a chain, it is essential to align all the sprockets along the same plane. Use a straightedge or laser alignment tool to check the alignment and adjust as necessary.
  6. Tighten Set Screws: If your sprocket uses set screws, tighten them evenly to secure the sprocket in place. Be cautious not to over-tighten the set screws, as it can damage the sprocket or the shaft.
  7. Use a Torque Wrench: If specified by the manufacturer, use a torque wrench to apply the correct amount of torque to the set screws or other mounting fasteners. This helps prevent over-tightening and ensures proper attachment.
  8. Check for Runout: After installation, check the sprocket for runout, which is the amount of wobble or eccentricity. Excessive runout can cause chain misalignment and premature wear. If there is significant runout, reposition the sprocket and re-check.
  9. Lubrication: Apply the appropriate lubricant to the sprocket and chain (if applicable) as per the manufacturer’s recommendations. Proper lubrication reduces friction, wear, and noise.
  10. Perform a Function Test: Rotate the sprocket manually to ensure it moves freely and smoothly. Verify that the chain engagement is proper and that there is no binding or tight spots in the rotation.
  11. Regular Maintenance: Periodically inspect the sprocket system for wear, misalignment, or damage. Address any issues promptly to avoid further problems.

Proper installation and alignment of small sprockets are essential for optimal performance, reduced wear, and increased reliability in mechanical systems.

small sprocket

What are the common applications of small sprockets in various industries?

Small sprockets play a crucial role in various industries where power transmission and speed reduction are essential. Their compact size and ability to increase torque make them suitable for a wide range of applications. Here are some common applications of small sprockets in different industries:

  • Bicycles: Small sprockets are extensively used in bicycle drivetrains. They are part of the cassette or freewheel at the rear wheel and the chainring at the pedals. Small sprockets help in gear shifting and speed control, allowing cyclists to tackle different terrains efficiently.
  • Motorsports: Motorcycles and racing vehicles utilize small sprockets in their chain drive systems. These sprockets enable speed reduction and higher torque, which are beneficial in off-road racing and other motorsport activities.
  • Industrial Machinery: Small sprockets find applications in various industrial machines where space is limited, and gear reduction is necessary. They are used in conveyor systems, packaging equipment, and small power tools.
  • Printing Industry: Printing machines use small sprockets in their roller systems to control the movement of paper and ensure precise printing alignment.
  • Textile Industry: Small sprockets are employed in textile machinery to drive rollers and control the movement of fibers and threads during the spinning and weaving processes.
  • Agricultural Equipment: In agricultural machinery such as harvesters and tractors, small sprockets are used to control the speed and torque of various components, enabling efficient operation in different farming tasks.
  • Automation and Robotics: Small sprockets are used in robotic arms and automation equipment to achieve accurate movement and positioning.
  • Medical Devices: Some medical devices, such as surgical equipment and imaging machines, use small sprockets to control movement and ensure precise operation.
  • Food Processing: Small sprockets are used in food processing equipment for tasks like conveyor movement and product handling.

These are just a few examples of the common applications of small sprockets. Their versatility and ability to transmit power efficiently have made them indispensable components in various industries, contributing to the smooth functioning of many mechanical systems.

China Professional Carbon Steel Casting Sprocket Wheel and Chain Sprocket  China Professional Carbon Steel Casting Sprocket Wheel and Chain Sprocket
editor by Dream 2024-05-03

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