China Professional High Performance Stainless Steel Small Roller Chain Sprocket 06b Chain and Sprocket Wheel

Product Description

Q1: What information will be highly appreciated for a quotation?

A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.

Q2: Are you a trading company or factory?

A: CZPT is a factory wholesaler located in ZheJiang .

Q3: What is your terms of payment?

A: T/T 30% in advance, and 70% before shipment. We’ll show you the photos of the products and packages before you pay the balance.

Q4: Do you test all your goods before delivery?

A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.

Q5: Is there any customer that has assessed your quality management system?

A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.

Q6: How does your company ensure the quality of the raw material?

A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.

Q7: How do you ensure the high quality of products?

A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high-quality products.

Q8: What are your terms of delivery?

A: EXW, FOB China Port.

Q9: How about your lead time?

A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.

Q10:T/T payment Minimum order quantity:

d (Outside Diameter) MOQ
d≤50mm 500 PCS
50mm<d≤150mm 200 PCS
150mm<d≤300mm 50 PCS
300mm<d≤500mm 30 PCS
 

Our brand

GUARDX

Product

sprocket

Sprocket  Material

carbon steel,stainless steel C45/SUS304/Q235/C20/C35/Q345/16MnCr5/20CrMo/35CrMo/40Cr/42CrMo/50CrV

Teeth

9T-120T

Sprocket Size

DIN8196/JIS1802/GB1243

Processing

forging, hobbing, precision machining, heat treatment, surface treatment

OEM

SCS offers OEM service

Machining  Equipment

Air hammer//electric screw press, imported vertical and horizontal CNC lathe, imported machining center, CNC tapping center, CNC hobbing machine, CNC cylindrical grinder , welding machines, vertical and horizontal hydraulic broaching machine. automatic production lines of high-power CNC heat treatment.

Heat Treatment

Normalizing/quenching and tempering/ carburizing and quenching
/salt bath quenching/vacuum quenching/subzero treatment/liquid nitriding/gas nitriding/carbonnitriding/ QPQ treatment/high-frequency quenching.

Surface  Treatment

Zinc plated, non-chromate dacromet treatment,chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plated

application

cover a wide range of sector including agriculture machinery, logistics warehousing,garage,food Machinery,escalator and so on.

packing

the sprocket are packed in plywood case lined with corrugated paperboard or according to customers requirement.

After-sales Service: One Year
Warranty: One Year
Condition: New
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

small sprocket

Are there different types of small sprockets available, and how do they vary in design?

Yes, there are different types of small sprockets available, and they can vary in design based on their specific applications. The design variations are intended to meet the diverse needs of different industries and machinery. Here are some of the common types of small sprockets and their design differences:

  1. Plain Bore Sprockets: These sprockets have a plain bore without any special features. They are designed to be mounted directly onto a shaft or spindle using a keyway or set screws. Plain bore sprockets are widely used in various industrial applications.
  2. Taper Bushed Sprockets: Taper bushed sprockets have a tapered bore with a bushing. The bushing is mounted into the sprocket’s bore, providing a secure and reliable fit. This design allows for easy installation and removal, making it ideal for applications where frequent sprocket changes are required.
  3. QD (Quick Disconnect) Sprockets: QD sprockets feature a unique bushing system that allows for quick and easy installation and removal without the need for extensive disassembly. They are commonly used in applications that require frequent sprocket changes or where maintenance time needs to be minimized.
  4. Double Single Sprockets: Also known as duplex sprockets, these have two sets of teeth positioned side by side. They are used with double-strand roller chains and are employed in heavy-duty applications that require higher load-carrying capacity.
  5. Idler Sprockets: Idler sprockets are not connected to a power source but are used to guide and maintain proper tension in a chain system. They have no shaft or bore and are often used in conveyor systems and other chain-driven mechanisms.
  6. Double Pitch Sprockets: These sprockets have larger gaps between the teeth, accommodating double-pitch roller chains. They are used in applications that require lower speeds and lighter loads.
  7. Stainless Steel Sprockets: These sprockets are made from stainless steel, which offers excellent corrosion resistance. They are suitable for applications where exposure to moisture, chemicals, or harsh environments is a concern.
  8. Plastic Sprockets: Plastic sprockets are made from durable, lightweight materials such as nylon or acetal. They are used in applications where reduced noise, self-lubrication, or resistance to chemicals is required. They are also commonly used in food processing equipment.
  9. Custom Sprockets: Manufacturers can provide custom sprockets designed to meet specific application requirements. Customization options may include variations in tooth count, pitch size, bore diameter, material, and special features tailored to the machinery or equipment.

Each type of small sprocket serves a particular purpose and offers distinct advantages based on its design. When selecting a small sprocket for a specific application, factors such as load capacity, speed, environment, and compatibility with the chain type should be carefully considered to ensure optimal performance and longevity.

small sprocket

Are there any special considerations for using small sprockets in conveyor systems?

Yes, there are several special considerations when using small sprockets in conveyor systems. Conveyor systems are commonly used for material handling in industries, and small sprockets play a crucial role in these applications. Here are some key considerations:

  • Load Capacity: Conveyor systems often carry heavy loads, and small sprockets must be selected based on the maximum load they can handle. The load capacity of the sprockets should match the requirements of the conveyor system to ensure smooth and efficient operation.
  • Material Selection: The material of the small sprockets is essential in conveyor applications. Steel sprockets are commonly used due to their high strength and durability. Stainless steel sprockets may be preferred in environments with corrosive elements. Plastic sprockets can be used in applications where weight reduction and resistance to chemicals are required.
  • Alignment and Tension: Proper alignment and tension of the chain are critical in conveyor systems to prevent chain misalignment, excessive wear, and premature failure of the sprockets. Regular maintenance and adjustments are necessary to keep the system in optimal condition.
  • Speed and RPM: Conveyor systems often operate at varying speeds, and the small sprockets must be capable of handling the rotational forces at different RPMs. The sprocket design and material should be able to withstand the stresses associated with the operating speed.
  • Contamination and Cleaning: Conveyor systems are exposed to dust, dirt, and debris, which can accumulate on the sprockets and affect their performance. Regular cleaning and proper sealing can help mitigate the impact of contamination.
  • Temperature and Environment: Depending on the application, conveyor systems may operate in extreme temperatures or harsh environments. The sprocket material should be selected to withstand these conditions without compromising performance.
  • Friction and Lubrication: Adequate lubrication is essential to reduce friction between the sprocket teeth and the chain, reducing wear and ensuring efficient power transmission. The choice of lubricant should be compatible with the sprocket material and the operating conditions.

Properly designed and maintained small sprockets in conveyor systems contribute to reliable and efficient material handling. Regular inspections, lubrication, and alignment checks are essential to prevent downtime and prolong the sprockets’ lifespan in conveyor applications.

small sprocket

How does a small sprocket differ from larger sprockets in terms of functionality?

In mechanical systems, small sprockets and larger sprockets differ in several aspects of functionality due to their distinct sizes and characteristics. Here’s a detailed explanation of the differences between small and larger sprockets:

1. Size:

The most obvious difference is the size of the sprockets. Small sprockets have a relatively smaller diameter, whereas larger sprockets have a larger diameter. The size directly impacts their function in the system.

2. Speed and Torque:

Small sprockets, when driving a larger sprocket in a chain drive system, result in speed reduction while increasing torque. This is advantageous when you need to transfer power at a slower speed but with greater force. On the other hand, larger sprockets lead to speed increase and lower torque output, suitable for applications requiring higher rotational speed.

3. Gear Ratio:

Small sprockets provide higher gear ratios when paired with larger sprockets and vice versa. The gear ratio defines the relationship between the number of teeth on the driving sprocket (small sprocket) and the driven sprocket (larger sprocket) and determines the speed and torque characteristics of the system.

4. Power Transmission:

Both small and larger sprockets are vital for power transmission in chain drive systems. However, the choice between the two depends on the specific requirements of the mechanical system. Small sprockets are more suitable for applications where high torque and slower speeds are needed, while larger sprockets are preferable for applications demanding higher speeds and lower torque.

5. Space and Weight:

Small sprockets offer a compact and lightweight solution for power transmission, making them ideal for applications with limited space and weight constraints. Larger sprockets, though bulkier, may be necessary in systems where higher speeds are required, and space is less of a concern.

6. Applications:

Small sprockets find common use in bicycles, motorcycles, and other machinery that require speed reduction and higher torque, while larger sprockets are frequently employed in industrial machinery, heavy equipment, and automotive applications where higher speeds are necessary.

Ultimately, the choice between small and larger sprockets depends on the specific requirements of the mechanical system, including the desired speed, torque, gear ratio, available space, and the application’s intended purpose. Proper selection ensures optimal performance and efficient power transmission within the mechanical system.

China Professional High Performance Stainless Steel Small Roller Chain Sprocket 06b Chain and Sprocket Wheel  China Professional High Performance Stainless Steel Small Roller Chain Sprocket 06b Chain and Sprocket Wheel
editor by CX 2023-11-16

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