China Professional Stainless Steel Small Roller Chain Sprocket Wheel Metallurgical Equipment Sprocket

Product Description

 stainless steel small roller chain sprocket wheel metallurgical equipment sprocket
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.

Product Name Gear Racks
Material C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel
Tolerance 0.001mm – 0.01mm – 0.1mm
Tooth Hardness 50-60 HRC
Length Customized
Processing Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection Material Report, Dimensions Checking Report, Hardness Report
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Non-Circular Gear

small sprocket

Can small sprockets be used in precision motion control systems?

Yes, small sprockets can be used in precision motion control systems, especially when paired with high-precision chains and carefully designed mechanical systems. The use of sprockets in motion control applications allows for efficient power transmission and precise positioning of the driven components.

When used in precision motion control, small sprockets offer several advantages:

  • Smooth Operation: Small sprockets, when combined with high-quality chains, can provide smooth and consistent motion, reducing vibrations and ensuring accurate positioning.
  • Low Backlash: Precision sprockets and chains have minimal backlash, which is crucial for accurate motion control, especially in robotics and CNC machinery.
  • High Efficiency: The use of well-matched sprockets and chains ensures high power transmission efficiency, minimizing energy losses during motion.
  • Positional Accuracy: Small sprockets allow for precise control over the rotation of driven components, enabling precise positioning and repeatability.
  • Noise Reduction: When combined with high-quality chains, small sprockets can operate quietly, making them suitable for applications where noise is a concern.

Applications of small sprockets in precision motion control systems can be found in various industries, including robotics, automated manufacturing, CNC machines, and scientific equipment. These systems often require accurate and repeatable motion, making sprockets and chains a viable choice for power transmission.

However, in precision motion control systems, it’s crucial to ensure proper design and maintenance of the sprockets and chains. Regular inspection, lubrication, and monitoring of wear are essential to maintain optimal performance and prevent any potential issues that could affect precision and reliability.

small sprocket

What are the load-carrying capacities of small sprockets under different loads and stresses?

Load-carrying capacities of small sprockets depend on various factors, including the material used, sprocket design, and application requirements. The load capacity of a sprocket is typically specified by the manufacturer and is influenced by the following factors:

  • Material: The material of the sprocket plays a significant role in determining its load-carrying capacity. Common materials used for small sprockets include steel, stainless steel, and plastics. Steel sprockets generally offer higher load capacities compared to plastic ones.
  • Teeth Design: The tooth profile and design of the sprocket affect its ability to engage with the chain properly and distribute the load evenly. Well-designed teeth ensure a smooth and efficient power transmission, reducing wear and stress on the sprocket.
  • Number of Teeth: The number of teeth on the sprocket impacts the load distribution. Sprockets with more teeth generally have higher load-carrying capacities as the load is spread over a larger surface area.
  • Speed and RPM: The rotational speed of the sprocket, measured in revolutions per minute (RPM), can influence its load capacity. High speeds can generate more centrifugal force and impact the sprocket’s ability to handle the load.
  • Alignment and Tension: Proper alignment and tension in the chain drive system are crucial for distributing the load evenly across the sprocket teeth. Misalignment or inadequate tension can lead to uneven wear and premature failure.
  • Lubrication: Adequate lubrication of the sprocket and chain reduces friction and wear, thus improving load-carrying capacity and overall efficiency.

It is important to consult the sprocket manufacturer or refer to their product specifications to determine the load-carrying capacity of a specific small sprocket model. Manufacturers conduct tests and simulations to establish the sprocket’s performance under different loads and stresses, providing valuable data for the intended applications.

Additionally, factors such as shock loads, environmental conditions, and duty cycles should be considered when determining the load-carrying capacity of small sprockets. Regular maintenance and inspections also play a crucial role in ensuring the sprocket’s longevity and optimal performance under various load conditions.

small sprocket

How does a small sprocket differ from larger sprockets in terms of functionality?

In mechanical systems, small sprockets and larger sprockets differ in several aspects of functionality due to their distinct sizes and characteristics. Here’s a detailed explanation of the differences between small and larger sprockets:

1. Size:

The most obvious difference is the size of the sprockets. Small sprockets have a relatively smaller diameter, whereas larger sprockets have a larger diameter. The size directly impacts their function in the system.

2. Speed and Torque:

Small sprockets, when driving a larger sprocket in a chain drive system, result in speed reduction while increasing torque. This is advantageous when you need to transfer power at a slower speed but with greater force. On the other hand, larger sprockets lead to speed increase and lower torque output, suitable for applications requiring higher rotational speed.

3. Gear Ratio:

Small sprockets provide higher gear ratios when paired with larger sprockets and vice versa. The gear ratio defines the relationship between the number of teeth on the driving sprocket (small sprocket) and the driven sprocket (larger sprocket) and determines the speed and torque characteristics of the system.

4. Power Transmission:

Both small and larger sprockets are vital for power transmission in chain drive systems. However, the choice between the two depends on the specific requirements of the mechanical system. Small sprockets are more suitable for applications where high torque and slower speeds are needed, while larger sprockets are preferable for applications demanding higher speeds and lower torque.

5. Space and Weight:

Small sprockets offer a compact and lightweight solution for power transmission, making them ideal for applications with limited space and weight constraints. Larger sprockets, though bulkier, may be necessary in systems where higher speeds are required, and space is less of a concern.

6. Applications:

Small sprockets find common use in bicycles, motorcycles, and other machinery that require speed reduction and higher torque, while larger sprockets are frequently employed in industrial machinery, heavy equipment, and automotive applications where higher speeds are necessary.

Ultimately, the choice between small and larger sprockets depends on the specific requirements of the mechanical system, including the desired speed, torque, gear ratio, available space, and the application’s intended purpose. Proper selection ensures optimal performance and efficient power transmission within the mechanical system.

China Professional Stainless Steel Small Roller Chain Sprocket Wheel Metallurgical Equipment Sprocket  China Professional Stainless Steel Small Roller Chain Sprocket Wheel Metallurgical Equipment Sprocket
editor by CX 2023-08-15

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