China supplier Car Hardened Tooth Surface Made-to-Order Small Size Rear Sprocket Chain

Product Description

Car Hardened Tooth Surface made-to-order Small Size Rear Sprocket Chain
 

Product Description

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Product name  Zinc-Plated Transmission Sprocket (12T)
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

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Standard Or Nonstandard: Nonstandard
Application: Motorcycle, Machinery, Agricultural Machinery, Car, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

small sprocket

Can small sprockets be used in precision motion control systems?

Yes, small sprockets can be used in precision motion control systems, especially when paired with high-precision chains and carefully designed mechanical systems. The use of sprockets in motion control applications allows for efficient power transmission and precise positioning of the driven components.

When used in precision motion control, small sprockets offer several advantages:

  • Smooth Operation: Small sprockets, when combined with high-quality chains, can provide smooth and consistent motion, reducing vibrations and ensuring accurate positioning.
  • Low Backlash: Precision sprockets and chains have minimal backlash, which is crucial for accurate motion control, especially in robotics and CNC machinery.
  • High Efficiency: The use of well-matched sprockets and chains ensures high power transmission efficiency, minimizing energy losses during motion.
  • Positional Accuracy: Small sprockets allow for precise control over the rotation of driven components, enabling precise positioning and repeatability.
  • Noise Reduction: When combined with high-quality chains, small sprockets can operate quietly, making them suitable for applications where noise is a concern.

Applications of small sprockets in precision motion control systems can be found in various industries, including robotics, automated manufacturing, CNC machines, and scientific equipment. These systems often require accurate and repeatable motion, making sprockets and chains a viable choice for power transmission.

However, in precision motion control systems, it’s crucial to ensure proper design and maintenance of the sprockets and chains. Regular inspection, lubrication, and monitoring of wear are essential to maintain optimal performance and prevent any potential issues that could affect precision and reliability.

small sprocket

Are there any special considerations for using small sprockets in conveyor systems?

Yes, there are several special considerations when using small sprockets in conveyor systems. Conveyor systems are commonly used for material handling in industries, and small sprockets play a crucial role in these applications. Here are some key considerations:

  • Load Capacity: Conveyor systems often carry heavy loads, and small sprockets must be selected based on the maximum load they can handle. The load capacity of the sprockets should match the requirements of the conveyor system to ensure smooth and efficient operation.
  • Material Selection: The material of the small sprockets is essential in conveyor applications. Steel sprockets are commonly used due to their high strength and durability. Stainless steel sprockets may be preferred in environments with corrosive elements. Plastic sprockets can be used in applications where weight reduction and resistance to chemicals are required.
  • Alignment and Tension: Proper alignment and tension of the chain are critical in conveyor systems to prevent chain misalignment, excessive wear, and premature failure of the sprockets. Regular maintenance and adjustments are necessary to keep the system in optimal condition.
  • Speed and RPM: Conveyor systems often operate at varying speeds, and the small sprockets must be capable of handling the rotational forces at different RPMs. The sprocket design and material should be able to withstand the stresses associated with the operating speed.
  • Contamination and Cleaning: Conveyor systems are exposed to dust, dirt, and debris, which can accumulate on the sprockets and affect their performance. Regular cleaning and proper sealing can help mitigate the impact of contamination.
  • Temperature and Environment: Depending on the application, conveyor systems may operate in extreme temperatures or harsh environments. The sprocket material should be selected to withstand these conditions without compromising performance.
  • Friction and Lubrication: Adequate lubrication is essential to reduce friction between the sprocket teeth and the chain, reducing wear and ensuring efficient power transmission. The choice of lubricant should be compatible with the sprocket material and the operating conditions.

Properly designed and maintained small sprockets in conveyor systems contribute to reliable and efficient material handling. Regular inspections, lubrication, and alignment checks are essential to prevent downtime and prolong the sprockets’ lifespan in conveyor applications.

small sprocket

What are the advantages of using small sprockets in certain machinery or equipment?

Small sprockets offer several advantages in certain machinery and equipment applications. These advantages make them a preferred choice in various industries. Here are some of the key advantages:

  1. Compact Size: Small sprockets are more compact compared to larger sprockets. Their reduced size allows for space-saving installations in applications with limited space or where a more compact design is desired.
  2. Lightweight: Due to their smaller size, small sprockets are generally lighter in weight. This can be advantageous in applications where reducing overall weight is essential, such as in portable machinery or equipment.
  3. Higher Speed: Small sprockets with fewer teeth have a higher rotational speed for a given input speed. This increased speed can be advantageous in applications that require high-speed output, such as in some industrial machines or small power tools.
  4. Responsive Performance: The smaller diameter of small sprockets allows for quicker acceleration and deceleration, resulting in more responsive performance in certain machinery and equipment. This characteristic is particularly useful in applications that require rapid changes in speed or direction.
  5. Cost-Effective: Small sprockets are generally more cost-effective than larger sprockets, as they require less material and machining. They can be a cost-efficient choice for budget-conscious applications.
  6. Reduced Inertia: The lower inertia of small sprockets enables faster start and stop times, which can be advantageous in applications that require frequent and precise speed changes.
  7. High Torque at Low Speeds: Small sprockets with more teeth can transmit higher torque at lower speeds, making them suitable for applications that require high torque output at slower rotational speeds.
  8. Customization: Small sprockets can be easily customized to suit specific application requirements. Manufacturers can provide custom designs in terms of tooth count, pitch size, bore diameter, and materials to meet the needs of the machinery or equipment.

It’s important to note that the choice of sprocket size depends on the specific requirements of the application. While small sprockets offer certain advantages, larger sprockets may be more suitable in other scenarios. Factors such as load capacity, speed, torque, space constraints, and environmental conditions should all be considered when selecting the appropriate sprocket size for a particular machinery or equipment.

China supplier Car Hardened Tooth Surface Made-to-Order Small Size Rear Sprocket Chain  China supplier Car Hardened Tooth Surface Made-to-Order Small Size Rear Sprocket Chain
editor by CX 2024-01-11

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