China supplier High Quality Sprocket Gear Making Small Nylon Plastic Sprockets/Helical/Spur Tooth/Pinion Gears

Product Description

High quality sprocket gear making small nylon plastic sprockets/helical/spur tooth/pinion gears 

Sprocket:

 A Sprocket is a profiled wheel with teeth that meshes with a chain, track or other perforated or indented material. It is distinguished from a gear in that sprockets are never meshed to gether directly, and differs from a pulley in that sprockets have teeth and pulleys are smooth.

1. Sprocket: all sprockets we are supplying are suitable for chains made in a ccordance with standard DIN

    8187 or ANSI, from simplex,duplex to triplex.

2. Material: alloy steel, carbon steel, stainless steel, hardened & tempered steel, cast iron, aluminum,

    copper, brass and so on.

3. Heat treatment: hardening and tempering, high frequency quenching, carburizing and quenching.

4. Surface treatment: galvanizing/zinc plating, dacrotized, black anodic treatment, spray painting, mirror 

    finish, burnishing, sand-blasting.

5. Inspection: all items are checked and tested thoroughly during every working procedure to make sure 

    that best quality products will be sold in the market.

   DataSheet

Z de dp SINGLE DOUBLE TRIPLE
dm D1 A dm D1 A dm D1 A
9 31 27.85 18 8 22 18 8 22 18 8 32
10 34 30.82 20 8 22 20 8 22 20 10 32
11 37 33.8 22 8 25 22 10 25 22 10 35
12 40 36.8 25 8 25 25 10 25 25 10 35
13 43 39.79 28 10 25 28 10 25 28 10 35
14 46.3 42.8 31 10 25 31 10 25 31 12 35
15 49.3 45.81 34 10 25 34 10 25 34 12 35
16 52.3 48.82 37 10 28 37 12 30 37 12 35
17 55.3 51.83 40 10 28 40 12 30 40 12 35
18 58.3 54.85 43 10 28 43 12 30 43 12 35
19 61.3 57.87 45 10 28 46 12 30 46 12 35
20 64.3 60.89 46 10 28 49 12 30 49 12 35

Sprockets Feature :

1. Material: C45, Stainless steel 304, A3 etc.

2. High precision is available as per your request.

3. Sprocket processing: Forging, cast iron, Machining(shaping, hobbing etc.)

4. Good quality with most competitive price.

5. Surface treatments such as high-frequency quenching and hardened teeth can be 40-50 HRC.

6. The special rubber can be fixed on the teeth bottom to reduce the noise and wear.

7. Standard and non-standard sprockets.

OUR SERVICE:

1) Competitive price and good quality

2) Used for transmission systems.

3) Excellent performance, long using life        

4) Could be  developed according to your drawings or data sheet

5) Pakaging:follow the customers’ requirements or as our usual package

6) Brand name: per every customer’s requirement.

7) Flexible minimum order quantity

8) Sample can be supplied

MAIN PRODUCTS:

1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;

2) Forging, Casting, Stampling Part;

3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack; 

4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;

5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,              Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint; 

6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;

Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.

 

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Curved Gear
Material: Steel
Samples:
US$ 8.75/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

small sprocket

Can small sprockets be used in precision motion control systems?

Yes, small sprockets can be used in precision motion control systems, especially when paired with high-precision chains and carefully designed mechanical systems. The use of sprockets in motion control applications allows for efficient power transmission and precise positioning of the driven components.

When used in precision motion control, small sprockets offer several advantages:

  • Smooth Operation: Small sprockets, when combined with high-quality chains, can provide smooth and consistent motion, reducing vibrations and ensuring accurate positioning.
  • Low Backlash: Precision sprockets and chains have minimal backlash, which is crucial for accurate motion control, especially in robotics and CNC machinery.
  • High Efficiency: The use of well-matched sprockets and chains ensures high power transmission efficiency, minimizing energy losses during motion.
  • Positional Accuracy: Small sprockets allow for precise control over the rotation of driven components, enabling precise positioning and repeatability.
  • Noise Reduction: When combined with high-quality chains, small sprockets can operate quietly, making them suitable for applications where noise is a concern.

Applications of small sprockets in precision motion control systems can be found in various industries, including robotics, automated manufacturing, CNC machines, and scientific equipment. These systems often require accurate and repeatable motion, making sprockets and chains a viable choice for power transmission.

However, in precision motion control systems, it’s crucial to ensure proper design and maintenance of the sprockets and chains. Regular inspection, lubrication, and monitoring of wear are essential to maintain optimal performance and prevent any potential issues that could affect precision and reliability.

small sprocket

What are the load-carrying capacities of small sprockets under different loads and stresses?

Load-carrying capacities of small sprockets depend on various factors, including the material used, sprocket design, and application requirements. The load capacity of a sprocket is typically specified by the manufacturer and is influenced by the following factors:

  • Material: The material of the sprocket plays a significant role in determining its load-carrying capacity. Common materials used for small sprockets include steel, stainless steel, and plastics. Steel sprockets generally offer higher load capacities compared to plastic ones.
  • Teeth Design: The tooth profile and design of the sprocket affect its ability to engage with the chain properly and distribute the load evenly. Well-designed teeth ensure a smooth and efficient power transmission, reducing wear and stress on the sprocket.
  • Number of Teeth: The number of teeth on the sprocket impacts the load distribution. Sprockets with more teeth generally have higher load-carrying capacities as the load is spread over a larger surface area.
  • Speed and RPM: The rotational speed of the sprocket, measured in revolutions per minute (RPM), can influence its load capacity. High speeds can generate more centrifugal force and impact the sprocket’s ability to handle the load.
  • Alignment and Tension: Proper alignment and tension in the chain drive system are crucial for distributing the load evenly across the sprocket teeth. Misalignment or inadequate tension can lead to uneven wear and premature failure.
  • Lubrication: Adequate lubrication of the sprocket and chain reduces friction and wear, thus improving load-carrying capacity and overall efficiency.

It is important to consult the sprocket manufacturer or refer to their product specifications to determine the load-carrying capacity of a specific small sprocket model. Manufacturers conduct tests and simulations to establish the sprocket’s performance under different loads and stresses, providing valuable data for the intended applications.

Additionally, factors such as shock loads, environmental conditions, and duty cycles should be considered when determining the load-carrying capacity of small sprockets. Regular maintenance and inspections also play a crucial role in ensuring the sprocket’s longevity and optimal performance under various load conditions.

small sprocket

How do I know if my bike sprockets are compatible with my chain and derailleurs?

Ensuring compatibility between bike sprockets, chains, and derailleurs is essential for smooth and efficient gear shifting. Here are the steps to determine if your bike sprockets are compatible:

1. Sprocket Type: Identify the type of sprocket setup on your bike. Most modern bicycles use cassette-style sprockets on the rear wheel and one to three chainrings at the front crankset. Make sure you know the number of sprockets on your cassette and the number of chainrings on your crankset.

2. Chain Speed: Check the speed of your bike’s chain. This refers to the number of rear sprockets and the corresponding chain width. Common chain speeds for modern bikes are 8-speed, 9-speed, 10-speed, 11-speed, or 12-speed. The chain speed must match the number of sprockets on the rear cassette.

3. Chain Width: Ensure that the chain width corresponds to the chain speed. For example, an 8-speed chain is wider than a 10-speed chain. Using the correct chain width is crucial for proper engagement with the sprockets and chainrings.

4. Derailleur Compatibility: Check if your derailleurs are compatible with the number of sprockets on the cassette and the chainrings. Different chain speeds require derailleurs with specific capacity and range to accommodate the various gear ratios.

5. Teeth Count: Consider the number of teeth on your chainrings and cassette sprockets. The chainrings’ teeth count affects the bike’s gear range and overall gearing ratios. Make sure the combination of chainrings and cassette sprockets provides the desired gear ratios for your riding style and terrain.

6. Brand and Model: When replacing sprockets, chains, or derailleurs, try to use components from the same brand and model series. Mixing different brands or models may lead to compatibility issues, affecting shifting performance.

7. Seek Professional Advice: If you are unsure about compatibility or need to make significant changes to your bike’s sprocket setup, it’s advisable to seek the advice of a professional bike mechanic or a knowledgeable cycling specialist. They can help you choose the appropriate components and ensure compatibility between the sprockets, chain, and derailleurs.

Proper compatibility between sprockets, chains, and derailleurs is crucial for optimal performance, smooth gear shifting, and overall riding experience. Taking the time to ensure compatibility and using quality components will contribute to a more enjoyable and efficient cycling experience.

China supplier High Quality Sprocket Gear Making Small Nylon Plastic Sprockets/Helical/Spur Tooth/Pinion Gears  China supplier High Quality Sprocket Gear Making Small Nylon Plastic Sprockets/Helical/Spur Tooth/Pinion Gears
editor by Dream 2024-04-19

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